Proportioning the Compressed Air Dryer
Trying to figure out which air dryer capacity is best for you? Here are some factors to consider. Read More…
Compressed air is all around us, from the air in a balloon to pumping up tires on your bicycle. In this article we will explain what compressed air is and how it is created. Whether you know it or not, compressed air is involved in every aspect of our lives, from the balloons at your birthday party to the air in the tires of our cars and bicycles. It was probably even used when making the phone, tablet or computer you’re viewing this on.
The main ingredient of compressed air is, as you might have already guessed, air. Air is a gas mixture, which means it consists of many gases. Primarily these are nitrogen (78%) and oxygen (21%). It consists of different air molecules that each have a certain amount of kinetic energy.
The temperature of the air is directly proportional to the mean kinetic energy of these molecules. This means that the air temperature will be high if the mean kinetic energy is large (and the air molecules move faster). The temperature will be low when the kinetic energy is small.
Compressing the air makes the molecules move more rapidly, which increases the temperature. This phenomenon is called “heat of compression”. Compressing air is literally to force it into a smaller space and as a result bringing the molecules closer to each other. The energy that gets released when doing this is equal to the energy required to force the air into the smaller space. In other words it stores the energy for future use.
Let’s take a balloon for example. By inflating a balloon, air gets forced into a smaller volume. The energy contained in the compressed air within the balloon is equal to the energy needed to inflate it. When we open the balloon and the air gets released, it dissipates this energy and causes it to fly away. This is also the main principle of a positive displacement compressor.
Another example: If we take a look at our earth’s surface and its atmosphere, we can interpret it as a sea of air. The higher you are in this ocean, the lower the pressure would be. The lower you are (closer to sea level), the higher the pressure, because there will be more air pressing down on you. In other words, the air is more compressed at and below sea level than it is at the top of New Zealand's tallest mountain, Mt Cook!
Compressed air is an excellent medium for storing and transmitting energy. It’s flexible, versatile and relatively safe compared to other methods for storing energy, like batteries and steam. Batteries are bulky and have a limited charge life. Steam, on the other hand, is not cost effective nor user friendly (it gets extremely hot). When comparing compressed air with electricity however, electricity is more cost efficient. If this is true, why use compressed air? Watch this video, and read on to find out why you should use compressed air:
One of the most important reasons for using air compression instead of electricity is safety. In applications where equipment is overloaded, electrical equipment poses a safety hazard. Electrical shocks or fire may occur damaging property or injuring personnel. Compressed air and pneumatic tools can be used under many conditions, such as on wet floors or in high humidity areas.
Secondly, compressed air is more flexible. It is easier to use in remote areas like mines and construction sites. Air tools run cooler and have the advantage of variable speed and torque. Consider rock drills or similar impact type equipment. It would be nearly impossible to develop an equivalent force with electricity, especially in remote areas.
Tools powered by compressed air are also more lightweight. They can be manufactured with materials that make them lightweight and more ergonomic; thus balancing cost of air with cost of labor due to reduced worker fatigue when using these lighter tools.
Finally there’s the cost. The cost equivalent of compressed air can be as high as 7 to 8 times that of electricity. However, the equipment designed to use compressed air is lower in cost. Fewer parts are used due to the simplicity of design. Also, pneumatic tools are usually rugged and last longer in production environments.
Did you know compressed air is viewed as the fourth utility. Of course, we all probably use the first three in our daily lives: water, electricity and gas. However, due to its omnipresent use, compressed air is viewed as the fourth utility for small businesses and big enterprises alike.
Ash Air has been around in New Zealand since 1979, and we’ve grown into a nationwide company with international support and a
reputation for quality and reliability.We look after all things compressed air for your business!
Ash Air's range of Chicago Pneumatic, Alup, Pneumatech, and Quincy compressors are used extensively around the world in industries
ranging from oil and gas to food, automotive and farming, and we bring you these world class compressors here in the land of the long white
cloud.Our technicians are compressed air equipment experts and are dedicated to addressing customer needs. Supported by a 13 locations
nationwide, Ash Air offers one of the widest selections of compressed air equipment and parts available today in New Zealand.
With Ash Air compressors, you can count on reliability and high performance for even the most demanding applications. We focus our
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Proportioning the Compressed Air Dryer
Trying to figure out which air dryer capacity is best for you? Here are some factors to consider. Read More…
Maintenance budget: 8 factors to consider
Just like any other equipment, a compressed air installation also requires the necessary maintenance work during its entire lifespan. Even though maintenance costs are only about 5 to 10% of a machine's annual operating costs, failure to budget for maintenance can have potentially disastrous consequences. Read More…
The air dyer is one of the most ignored cooler in the system. A dirty condenser will cause water in the lines, or worse it will cause complete dryer failure. Read More…
Why Replace CO2 with Nitrogen in your Brewery
Using nitrogen is not about fully replacing CO2, but it can reduce their consumption of CO2 by close to 70%. Using nitrogen is about sustainability. Creating your own nitrogen is easy and will reduce the use of a greenhouse gas, which is better for the environment. It will also save you money as early as month one adding that savings to your bottom line. Read More…
What do I need to know about ICONS?
ICONS: Intelligent Connectivity System: The insight into your compressed air system, wherever you are. Learn More about ICONS in this article here! Read More…
A question that is occasionally asked by our customers to Ash Air is 'what is the cost of compressed air?'Â This article looks at the product costs involved with compressed air, as well as minimising the energy cost of compressors and cost allocation. When looking at these factors, we need to realise what causes dropped efficiency of your compressor, leading to increased costs of compressed air. Read More…
How to avoid falling objects when working at heights
You may have great fall protection measures in place to keep employees safe when working at height, but what about their co-workers below? Dropped tools and other falling objects are a major hazard – and one that isn’t always fully addressed. Read More…
Providing a safe working environment for operators is essential, especially when using pneumatic tools and compressed air. If there is a failure in the air network and the hose is not adequately clamped, the resulting whiplash could be devastating. Failure to follow best practice can result in injuries, associated production downtime and decreased productivity. Read More…
Why do I need a dryer for my compressor?
A common questions asked is why do I need an air dryer for my compressor? Typically, air compressors produce water, and although the
water can be drained, there can still be aerosol and vapour droplets that are present. This is because water cannoet be compressed. Water
can damage your compressor by corroding the valves, pipes and machinery controls, which will cost you time and money to resolve. In
the long run, the cost of a new compressor is a small price to pay compared to the loss of production that could potentially arise due
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