Screw
compressor oil is essential for the compressor operation
Proportioning the Compressed Air Dryer
Trying to figure out which air dryer capacity is best for you? Here are some factors to consider. Read More…
Why does a screw compressor need oil?
Screw
compressor oil is essential for the compressor operation
An oil injected screw compressor requires oil for several key functions:
-
Cooling
Helps dissipate heat generated during compression, preventing overheating. If the temperature of the compressor is too high, the element or all rotating parts would be excessively stressed and the service life would be shortened. -
Lubrication
Prevents friction and wear on moving parts, especially the rotors. Metal to metal contact could lead to operational issues and early breakdown. - Sealing
Creates an effective seal between rotors and housing for efficient compression. - Cleaning and Filtration
Traps contaminants and impurities from incoming air to protect internal components. - Noise Reduction
Can reduce compressor noise by acting as a sound barrier.
The use of generic lubricants and irregular maintenance will have negative consequences to the lifetime, overall performance and energy efficiency of the machine.
When do I need to change my screw compressor oil?
To determine when your screw compressor oil needs replacing, there are several factors that need to be taken into account.
-
Operating Hours
The number of hours the compressor has been running -
Oil Type
Different oils have varying lifespans - Compressor Load
Higher loads may require more frequent oil changes. -
Oil Filtration
Is the oil filtration system working effectively to maintain oil quality -
Environmental Conditions:
Harsh operating environments like high temperature, dust and humidity may require more frequent oil changes.
|
Element outlet < 95°C (203°F) or Ambient < 30°C (86°F) |
N |
N |
Mild |
| Y |
N |
Mild |
|
| N |
Y |
Mild |
|
| Y |
Y |
Demanding |
|
|
95°C (203°F) < Element outlet < 105°C (221°F) or 30°C (86°F) < Ambient < 40°C (104°F) |
N |
N |
Demanding |
| Y |
N |
Demanding |
|
| N |
Y |
Demanding |
|
| Y |
Y |
Extreme |
|
| Element Outlet > 105°C (221°F) or Ambient > 40°C (104°F) |
- |
- |
Extreme |
You should always check your maintenance history and service manual for the recommendations of the manufacturer before working on a
compressor. In case of doubt, contact your Ash Air representative.
Do you have an idea for our #expertcorner? Let
us know!
Who we are and how Ash Air can help your business!
Ash Air has been around in New Zealand since 1979, and we’ve grown into a nationwide company with international support and a reputation for quality and reliability.We look after all things compressed air for your business!
- Rotary Screw and Piston Air Compressors
- Vacuum Pumps and Blowers
- Nitrogen Generation
- An extensive line of Air Treatment components
- AIRnet Piping System and Filtration
- Mobile Compressors, Generators, and Light Towers
Ash Air's range of Chicago Pneumatic, ALUP, Pneumatech, and Atlas Copco products are used extensively around the world in industries ranging from oil and gas to food, automotive and farming, and we bring you these world-class compressors here in the land of the long white cloud.Our technicians are compressed air equipment experts and are dedicated to addressing customer needs. Supported with nationwide coverage, Ash Air offers one of the widest selections of compressed air, vacuum pump, and industrial gas equipment and parts available today in New Zealand.
Reliability and Efficiency
With Ash Air, you can count on reliability and high performance for even the most demanding applications. We focus our efforts on the following:
- Increasing uptime
- Reducing unexpected repairs
- Reducing energy consumption and meeting our sustainability goals
- Improving the cleanliness of compressed air
Talk to the team today:
Read more from our #expertcorner
.jpeg)
Maintenance budget: 8 factors to consider
Just like any other equipment, a compressed air installation also requires the necessary maintenance work during its entire lifespan. Even though maintenance costs are only about 5 to 10% of a machine's annual operating costs, failure to budget for maintenance can have potentially disastrous consequences. Read More…
The air dyer is one of the most ignored cooler in the system. A dirty condenser will cause water in the lines, or worse it will cause complete dryer failure. Read More…
