Proportioning the Compressed Air Dryer
Trying to figure out which air dryer capacity is best for you? Here are some factors to consider. Read More…
The piping in your system can make or break the profitability of your business. Lost power, loss of pressure, wet air, rusted tools and leak protection are just a few things that you experience with inefficient piping.
Ensuring your air compressor piping is properly sized and laid out is just as important as the air compressor you use. When air flows through a pipe there will be a pressure drop as the result of resistance to the flow. Friction loss occurs through any pipe fittings, bends, valves, or components on the piping system. Pressure loss is also due to a change in elevation of the piping, usually vertical piping.
1. Pipe Sizing: Restricting the flow path means that piping joints with different diameters will result in pressure loss.
2. Bends in the Piping: Turbulent flows occur in bent sections, making it difficult for fluids to flow. When this happens, normal flow changes to turbulent flow and energy loss will occur. Remember energy loss leads to lowered pressure.
3. Installing an open/close valve: If ball valves and other valves are left fully opened, then pressure loss should not be a concern. However, with valves that change the flow path inside the valve, pressure loss will occur even if fully opened.
4. Install a flow meter: Flow meters restrict and quicken the flow path in order to provide stable vibrations. The flow path is restricted in order to generate enough thrust to spin the paddles when there is small flow. For these types of flow meters, pressure loss occurs easily.
S-Drop: A system curve often resembles the letter "S". Water flowing under the power of gravity curves through the piping. When water is flowing in the pipe friction loss occurs that reduces the pressure energy at all points along the pipe.
T-Drop: Exactly how it sounds, piping extends across and the air drops down in between making the shape of a "T". Disadvantages of the "T" drop is that the moisture flows down the air tunnel with the air.
AIRnet (available in both aluminum and stainless steel) offers moisture-eliminating drop fittings called Quick Drops. Quick Drops make “drop-tees” obsolete, removing the need for extra parts and pipe, while saving time and money. Quick Drops provide for a vertical AND horizontal option. AIRnet simplifies the addition of drops into the header loop by putting the hole-saw guide ON the Quick Drop. No drill jigs, bulky guides, or extra tools required. The hole for a Quick Drop is also on the side to ensure the air continues to stay dry as it enters your tools. A huge benefit is that a Quick Drop can also be added to existing systems to help maintain dry air.
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Ash Air has been around in New Zealand since 1979, and we’ve grown into a nationwide company with international support and a reputation for quality and reliability.We look after all things compressed air for your business!
Ash Air's range of Chicago Pneumatic, Alup, Pneumatech, and Quincy compressors are used extensively around the world in industries ranging from oil and gas to food, automotive and farming, and we bring you these world class compressors here in the land of the long white cloud.Our technicians are compressed air equipment experts and are dedicated to addressing customer needs. Supported by a 13 locations nationwide, Ash Air offers one of the widest selections of compressed air equipment and parts available today in New Zealand.
With Ash Air compressors, you can count on reliability and high performance for even the most demanding applications. We focus our efforts on the following:
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Proportioning the Compressed Air Dryer
Trying to figure out which air dryer capacity is best for you? Here are some factors to consider. Read More…
Maintenance budget: 8 factors to consider
Just like any other equipment, a compressed air installation also requires the necessary maintenance work during its entire lifespan. Even though maintenance costs are only about 5 to 10% of a machine's annual operating costs, failure to budget for maintenance can have potentially disastrous consequences. Read More…
The air dyer is one of the most ignored cooler in the system. A dirty condenser will cause water in the lines, or worse it will cause complete dryer failure. Read More…
Why Replace CO2 with Nitrogen in your Brewery
Using nitrogen is not about fully replacing CO2, but it can reduce their consumption of CO2 by close to 70%. Using nitrogen is about sustainability. Creating your own nitrogen is easy and will reduce the use of a greenhouse gas, which is better for the environment. It will also save you money as early as month one adding that savings to your bottom line. Read More…
What do I need to know about ICONS?
ICONS: Intelligent Connectivity System: The insight into your compressed air system, wherever you are. Learn More about ICONS in this article here! Read More…
A question that is occasionally asked by our customers to Ash Air is 'what is the cost of compressed air?' This article looks at the product costs involved with compressed air, as well as minimising the energy cost of compressors and cost allocation. When looking at these factors, we need to realise what causes dropped efficiency of your compressor, leading to increased costs of compressed air. Read More…
How to avoid falling objects when working at heights
You may have great fall protection measures in place to keep employees safe when working at height, but what about their co-workers below? Dropped tools and other falling objects are a major hazard – and one that isn’t always fully addressed. Read More…
Providing a safe working environment for operators is essential, especially when using pneumatic tools and compressed air. If there is a failure in the air network and the hose is not adequately clamped, the resulting whiplash could be devastating. Failure to follow best practice can result in injuries, associated production downtime and decreased productivity. Read More…
Why do I need a dryer for my compressor?
A common questions asked is why do I need an air dryer for my compressor? Typically, air compressors produce water, and although the
water can be drained, there can still be aerosol and vapour droplets that are present. This is because water cannoet be compressed. Water
can damage your compressor by corroding the valves, pipes and machinery controls, which will cost you time and money to resolve. In
the long run, the cost of a new compressor is a small price to pay compared to the loss of production that could potentially arise due
to water damage in your compressor.
Read More…
What are some preventable causes of air compressor failure?
Air compressors can fail for an assortment of different reasons: Normal wear and tear, lifespan and age of the unit, poor maintenance, power surge, install issues are just a few the come to mind. Check out this blog to find out our top 7 tips to ensure your compressor is looked after! Read More…
Simple Ways to Reduce Your Compressed Air Costs?
Air compressors use considerable volumes of energy during a typical work cycle. When you add up all the expenses of operating a facility, any savings can help you boost your bottom line. Read More…
What Should You Know When Buying a Compressor for the First Time?
If you have never bought a rotary screw air compressor before; do the following. Add up the air consumption of all the equipment at your shop. That will be the amount of air your desired compressor should provide. Read More…
How to Know When Your Industrial Air Compressor Needs Servicing
Knowing the telltale signs of wear and tear, understanding your product’s specifications and usability guidelines, and knowing when it’s prudent to call in repairs are skills that could save you a lot of time, effort, and money in the long term. Read More…
One-stage vs Multi-stage Compressor
Find out the difference between a one-stage compressor and a multi-stage compressor. Read More…
How do I winterise my air compressor?
That cold, rainy, and in some places icey New Zealand winter is upon us, and with the following air compressor tips, your air system will be prepared with the preferred temperatures, despite the weather outside. Regardless of whether or not it actually snows or freezes up where you live, most winterisation service recommendations are also basic, solid maintenance procedures that will help extend the life and operational efficiencies of air compressors regardless of whether you live in Queenstown or Northland. Read More…