Proportioning the Compressed Air Dryer
Trying to figure out which air dryer capacity is best for you? Here are some factors to consider. Read More…
Choosing the Right Vacuum Pump for You
As easy as it would make all of our lives, vacuum pumps are far from being “one size fits all”. Not only do you have the size to consider when choosing a vacuum pump, but more importantly type. I will briefly touch on some of the advantages and disadvantages associated with each vacuum technology we deal with. This should give you a better understanding of where to begin your search.
Reciprocating
- Advantages(traditional, large capacity ranges, easy to install, simple design, can handle vapors and some liquids)
- Disadvantages (a large number of parts subject to wear, low efficiency, high maintenance, higher noise level, higher initial cost on larger units, oil carryover)
Rotary Screw
- Advantages(long pump life, long maintenance life with lower maintenance costs over time, energy-efficient, vibration-free, virtually no oil exhaust, air or water-cooled, complete vacuum system)
- Disadvantages(large size and weight, limited operating pressure range, particulate and liquid sensitive, high initial cost)
Rotary Vane
- Advantages(low initial cost, direct drive-low vibration, wide operating pressure range, air-cooled, low noise level)
- Disadvantages(high maintenance due to vane wear, rebuild every 2-3 years or sooner, particulate sensitive, can be vapor sensitive, discharges oil out of the exhaust, unable to handle water or liquid slugs, frequent oil changes)
Rotary Piston
- Advantages(reliable, handles particulates well, long operation life, low rotational speed leading to less wear, large oil reservoirs for contamination dilution)
- Disadvantages(overheats if operating at high pressures, high vibration levels, high noise levels, large footprint)
Liquid Ring
- Advantages(low maintenance, high reliability, low vibration due to one moving part, handles contaminants very well, can use various sealing liquids, low noise levels)
- Disadvantages(water consumption and disposal, low energy efficiency, discharge saturated with liquid, particles can clog inlet and discharge, low water pressure can cause vacuum loss, subject to performance fluctuations based on water temperature)
Many of these advantages and disadvantages may already help you eliminate some choices based solely on the environment your pump will be operating in. If water is a costly utility in your area or consistent water pressure is a concern, you may want to eliminate liquid ring pumps from your selection choices altogether. If water is not a concern, but noise and vibration levels are, we may actually lean towards the liquid ring as a good fit for your application.
Look at that! We’re already narrowing your search down by eliminating options simply based on the operating environment. Here are some other questions to keep in mind when searching for the right pump for you…
Our range of vacuum pumps, offered by Ash Air
Claw Pumps
The Ash Air range of rotary claw vacuum pumps is the best alternative to rotary vane pumps. A vacuum claw pump is virtually zero maintenance and compared to rotary vane pumps can work at vacuum levels of 400 to 1000 mbar without overheating. Rotary claw vacuum pumps are the best choice for CNC guided wood routers.
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Liquid Ring Pumps
The Ash Air range of humble liquid ring pumps is still the most reliable form of large volume vacuum generation available today. These liquid ring pumps are simple to use and very reliable, and the best option when sucked air contains a large amount of saturated gas.
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Rotary Vane Pumps
Dry and oil-sealed vane vacuum pumps are robust, affordable and easy in maintenance. You can use DVP vane pumps for wide range of application, for skin packaging, holding, lifting, thermoforming.
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Screw Vacuum Pumps
We have a quality range of oil-sealed screw pumps for sale that are energy efficient and have low life-cycle costs.
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Blowers
We have a great range of new and hire blowers from single stage ring blower through to large lobe blowers, and we also stock the service parts for common blowers across many brands.
Our roots blowers, side channel blowers are built to last, and are backed up by our promise of excellent customer service to keep your business performing well day in and day out.
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Booster and Scroll Dry Vacuum Pumps
Discover cutting-edge dry vacuum pumps from Atlas Copco, including dry scroll vacuum pumps and vacuum booster pumps, designed to meet your industrial needs. Elevate performance and reliability with our top-notch vacuum solutions, available for sales throughout New Zealand. Trust us for unmatched expertise and service in the field of industrial vacuum pumps.
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Ash Air has been around in New Zealand since 1979, and we’ve grown into a nationwide company with international support and a
reputation for quality and reliability.We look after all things compressed air for your business!
Ash Air's range of Chicago Pneumatic, Alup, Pneumatech, and Quincy compressors are used extensively around the world in industries
ranging from oil and gas to food, automotive and farming, and we bring you these world class compressors here in the land of the long white
cloud.Our technicians are compressed air equipment experts and are dedicated to addressing customer needs. Supported by a 13 locations
nationwide, Ash Air offers one of the widest selections of compressed air equipment and parts available today in New Zealand.
With Ash Air compressors, you can count on reliability and high performance for even the most demanding applications. We focus our
efforts on the following:
Talk to the team today:
Maintenance budget: 8 factors to consider
Just like any other equipment, a compressed air installation also requires the necessary maintenance work during its entire
lifespan. Even though maintenance costs are only about 5 to 10% of a machine's annual operating costs, failure to budget for
maintenance can have potentially disastrous consequences.
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The air dyer is one of the most ignored cooler in the system. A dirty condenser will cause water in the lines, or worse it will cause
complete dryer failure.
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Why Replace CO2 with Nitrogen in your Brewery
Using nitrogen is not about fully replacing CO2, but it can reduce their consumption of CO2 by close to 70%. Using nitrogen is about
sustainability. Creating your own nitrogen is easy and will reduce the use of a greenhouse gas, which is better for the environment. It will
also save you money as early as month one adding that savings to your bottom line.
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What do I need to know about ICONS?
ICONS: Intelligent Connectivity System: The insight into your compressed air system, wherever you are. Learn More about ICONS in this article here!
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A question that is occasionally asked by our customers to Ash Air is 'what is the cost of compressed air?' This article looks at the
product costs involved with compressed air, as well as minimising the energy cost of compressors and cost allocation. When looking at these
factors, we need to realise what causes dropped efficiency of your compressor, leading to increased costs of compressed air.
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How to avoid falling objects when working at heights
You may have great fall protection measures in place to keep employees safe when working at height, but what about their co-workers below?
Dropped tools and other falling objects are a major hazard – and one that isn’t always fully addressed.
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Providing a safe working environment for operators is essential, especially when using pneumatic tools and compressed air. If there is a
failure in the air network and the hose is not adequately clamped, the resulting whiplash could be devastating. Failure to follow best
practice can result in injuries, associated production downtime and decreased productivity.
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Why do I need a dryer for my compressor?
A common questions asked is why do I need an air dryer for my compressor? Typically, air compressors produce water, and although the
water can be drained, there can still be aerosol and vapour droplets that are present. This is because water cannoet be compressed. Water
can damage your compressor by corroding the valves, pipes and machinery controls, which will cost you time and money to resolve. In
the long run, the cost of a new compressor is a small price to pay compared to the loss of production that could potentially arise due
to water damage in your compressor.
What are some preventable causes of air compressor failure?
Air compressors can fail for an assortment of different reasons: Normal wear and tear, lifespan and age of the unit, poor maintenance, power surge, install issues are just a few the come to mind. Check out this blog to find out our top 7 tips to ensure your compressor is looked
after!
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Simple Ways to Reduce Your Compressed Air Costs?
Air compressors use considerable volumes of energy during a typical work cycle. When you add up all the expenses of operating a facility,
any savings can help you boost your bottom line.
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What Should You Know When Buying a Compressor for the First Time?
If you have never bought a rotary screw air compressor before; do the following. Add up the air consumption of all the equipment at your
shop. That will be the amount of air your desired compressor should provide.
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How to Know When Your Industrial Air Compressor Needs Servicing
Knowing the telltale signs of wear and tear, understanding your product’s specifications and usability guidelines, and knowing when it’s
prudent to call in repairs are skills that could save you a lot of time, effort, and money in the long term.
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One-stage vs Multi-stage Compressor
Find out the difference between a one-stage compressor and a multi-stage compressor.
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How do I winterise my air compressor?
That cold, rainy, and in some places icey New Zealand winter is upon us, and with the following air compressor tips, your air system will be
prepared with the preferred temperatures, despite the weather outside. Regardless of whether or not it actually snows or freezes up where
you live, most winterisation service recommendations are also basic, solid maintenance procedures that will help extend the life and
operational efficiencies of air compressors regardless of whether you live in Queenstown or Northland.
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How to find the better desiccant dryer
The right desiccant dryer with quality desiccant will improve dryer performance and lifetime and will reduce energy and service costs.
Read More…
How to Find the Best Air Compressor for Painting Cars
If you're wondering what an air compressor actually is, you've come to the right place. Simply, air compressors convert power in to air that
is pressurised which is then used to power air tools such as spray guns. Air compressors are used in a wide range of applications, so
naturally if you want one that will be designed for spray painting your vehicle, you want a compressor specifically made for spray guns!
This way your compressor will be able to provide the right amount of power to perform the job.
Read More…
How to Optimise Compressor Operating Costs
Compressed air plays a fundamental role in industrial activities. Depending on the type of application, the energy cost of producing
compressed air can be very high. Below are some tips to save on you compressor bill.
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Upgrading Your Compressor: When is the Right Time?
Air Compressors are essential tools in a variety of industrial settings. No matter what industry you are in having a reliable air compressor
can be a crucial part of getting the job done efficiently. However, like an investment, air compressors require upkeep and maintenance, and
eventually will need to be upgraded. But how do you know when it’s time to upgrade your air compressor? Here are some things you need to
consider.
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Choosing the right assist gas in laser cutting: nitrogen or oxygen
When it comes to laser cutting and other industrial processes, the choice of assist gas is crucial in achieving optimal results. Nitrogen
and oxygen are commonly utilized as assist gases, each with its own unique properties and applications. Understanding the characteristics of
both gases, will help you to make an informed decision to ensure precision, efficiency, and cost-effectiveness in your operations.
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Controlling your nitrogen purity made easy
On-site nitrogen generators have many benefits over bottled gas. One is that they allow you to select your nitrogen purity. Here is how.
Read More…
What are Mobile Compressors used for?
Mobile air compressors are portable, towable compressors particularly useful for applications that suit the construction and roading
industry! You'll often see a mobile compressor being used for sandblasting, irrigation blow-outs, and for quarrying tools such as pneumatic
block cutters and rock drills.
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Compressed air so portable it even reaches the moon.
Did you know that Chicago Pneumatic helped man land on the moon? Notice in this photo of the Apollo 11 landing what appear to be
"soccer balls" on top of the capsule. They were inflated through a compressor specially developed by Chicago Pneumatic for
NASA.
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Where Should I Install my Air Dryer?
Your company purchased an air dryer for your compressor, now where should you install it? One of the most common things we see in the
industry are air dryers being stored on top of the compressors. Seems like a wasted space not being used on top of the compressor, right?
Wrong.
Read More…
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us know!
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