Proportioning the Compressed Air Dryer
Trying to figure out which air dryer capacity is best for you? Here are some factors to consider. Read More…
Horsepower? PSI? CFM? There is a lot to consider when purchasing a new air compressor. It is important to understand what you actually need and how to find out.
Choosing an air compressor solely based on horsepower could negatively impact overall operating expenses.
One of your primary concerns when choosing an air compressor should be โhow can I get the most amount of compressed air for the lowest overall cost?โ Many consumers only consider the initial investment in the machine โ not realizing they will likely spend more in electricity the first year to run the machine than the purchasing price.
So, the first step in choosing a compressor is determining the Cubic Feet per Minute or CFM demand your plant requires. CFM describes the volume flow rate of compressed air. Improperly sizing your compressor can cost thousands of dollars in wasted electricity.
It is important to know in this situation, that more horsepower is not always better. It goes without saying that a higher HP machine uses more electricity than a smaller one. For two air compressors with the same horsepower the CFM output could vary by as much as 25% between companies and models.
In order to make an informed decision, it is critical to understand that all compressors are not designed equally and that you may be able to use a smaller HP, more efficient compressor that produces the same amount of CFM, allowing you to keep profit in your pocket.
We have already stated that not all compressors are made equally, so how is a consumer to know CFM ratings, HP ratings and total package energy usage? Well, a group of compressor manufacturers realized this dilemma and created a group called CAGI (the Compressed Air and Gas Institute). Each compressed air manufacturer agreed to have their compressors independently tested and verified. Once verified, certified data sheets, similar to a carโs window sticker when car shopping, are published publicly on each companyโs website with key information to make your decision easier.
On each CAGI sheet, the amount of CFM the compressor produces at a given pressure, the maximum PSI (Pounds per Square Inch) that can be produced, and the efficiency of the compressor in KW/100Cfm (similar to an automobileโs miles per gallon) rating can be found.
Ash Air has been around in New Zealand since 1979, and weโve grown into a nationwide company with international support and a
reputation for quality and reliability.We look after all things compressed air for your business!
Ash Air's range of Chicago Pneumatic, Alup, Pneumatech, and Quincy compressors are used extensively around the world in industries
ranging from oil and gas to food, automotive and farming, and we bring you these world class compressors here in the land of the long white
cloud.Our technicians are compressed air equipment experts and are dedicated to addressing customer needs. Supported by a 13 locations
nationwide, Ash Air offers one of the widest selections of compressed air equipment and parts available today in New Zealand.
With Ash Air compressors, you can count on reliability and high performance for even the most demanding applications. We focus our
efforts on the following:
Talk to the team today:
Proportioning the Compressed Air Dryer
Trying to figure out which air dryer capacity is best for you? Here are some factors to consider.
Read More…
Maintenance budget: 8 factors to consider
Just like any other equipment, a compressed air installation also requires the necessary maintenance work during its entire
lifespan. Even though maintenance costs are only about 5 to 10% of a machine's annual operating costs, failure to budget for
maintenance can have potentially disastrous consequences.
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The air dyer is one of the most ignored cooler in the system. A dirty condenser will cause water in the lines, or worse it will cause
complete dryer failure.
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Why Replace CO2 with Nitrogen in your Brewery
Using nitrogen is not about fully replacing CO2, but it can reduce their consumption of CO2 by close to 70%. Using nitrogen is about
sustainability. Creating your own nitrogen is easy and will reduce the use of a greenhouse gas, which is better for the environment. It will
also save you money as early as month one adding that savings to your bottom line.
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What do I need to know about ICONS?
ICONS: Intelligent Connectivity System: The insight into your compressed air system, wherever you are. Learn More about ICONS in this article here!
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A question that is occasionally asked by our customers to Ash Air is 'what is the cost of compressed air?'ย This article looks at the
product costs involved with compressed air, as well as minimising the energy cost of compressors and cost allocation. When looking at these
factors, we need to realise what causes dropped efficiency of your compressor, leading to increased costs of compressed air.
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How to avoid falling objects when working at heights
You may have great fall protection measures in place to keep employees safe when working at height, but what about their co-workers below?
Dropped tools and other falling objects are a major hazard โ and one that isnโt always fully addressed.ย
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Providing a safe working environment for operators is essential, especially when using pneumatic tools and compressed air. If there is a
failure in the air network and the hose is not adequately clamped, the resulting whiplash could be devastating. Failure to follow best
practice can result in injuries, associated production downtime and decreased productivity.
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Why do I need a dryer for my compressor?
A common questions asked is why do I need an air dryer for my compressor? Typically, air compressors produce water, and although the
water can be drained, there can still be aerosol and vapour droplets that are present. This is because water cannoet be compressed. Water
can damage your compressor by corroding the valves, pipes and machinery controls, which will cost you time and money to resolve. In
the long run, the cost of a new compressor is a small price to pay compared to the loss of production that could potentially arise due
to water damage in your compressor.
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Reliability and Efficiency
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