Proportioning the Compressed Air Dryer
Trying to figure out which air dryer capacity is best for you? Here are some factors to consider. Read More…
It’s no secret – air compressors are excellent sources of energy. Not only do they power essential manufacturing elements and applications, but the heat generated as a result of the compressed air processes can be used as a byproduct that offsets other energy costs.
The sound we hear and the level at which we hear it is dependent on proximity to the source, as well as other variables in the particular environment. When indoors, these variables can include the size of the room, the contents of the room, and, in conjunction with various surfaces in the room, their ability to absorb or reflect sound. When sound waves come in contact with a surface, a portion of the waves are absorbed into that surface, while a remaining portion is deflected back. How effective a surface can absorb that sound is dependent on the material of which it is made – for example, think about how sound differs in a room with carpeting versus a room with tile or hardwood floors!
Do you know the sound levels for various sounds that you hear on a daily basis? Sound levels are measured in units called decibels and is expressed as dB. Here are some common noises we hear daily and the typical associated decibel levels:
Leaves rustling – 30 dB
Normal conversation – 60 dB
Vacuum cleaner – 75 dB
ATV or motorcycle – 100 dB
Chainsaw – 115 dB
Crowd noise at a sporting event – 125 dB
Gun shot, fired at 100 feet – 140 dB
Compressor sound levels can range from 40-92 dB, with any noise higher than 85 dB being considered harmful with prolonged exposure. This means that reducing sound from air compressors and compressed air systems not only makes for a more pleasant and enjoyable workplace, but it is also healthier and safer for workers!
The size of a compressor room, the compressors positioning within the room, and the associated materials of which the room is constructed are all important variables in determining and producing (and reducing) compressor noise. Vibration transfer through the compressed air piping system can also impact the transfer of sound throughout a facility. That’s why it’s important to fit a compressor and piping system with the appropriate vibration and sound insulators, or even enclose piping sections within a sound absorbing material, to help keep noise to a minimum. Many stationary air compressors also come equipped with integrated sound-reduction devices.
In addition to these items, here are four other effective means of reducing noise and making the workplace safer and more enjoyable:
Sound Insulation. This involves placing an acoustic barrier between the sound source and the receiver. This means that only part of the sound can be insulated, depending on the barrier and its individual characteristics. A larger, heavier barrier will obviously be more effective than a smaller one.
Sound Absorption. By surrounding the sound source with porous absorbents attached to a barrier, there is an added level of sound reduction beyond that offered by insulation alone; think open cell polyurethane foam or heavier cloth applications.
Vibration Insulation. By preventing the transfer from vibrations from one part of a structure to another, you can by association reduce the sound levels as well. One common area of vibration transfer is from a large piece of machinery through the floor. Steel springs, cork, plastic, and rubber are materials that are all effective means of reducing this transfer and any associated noise. The choice of material depends on the dimensions of the machine and surrounding space, as well as the stability demands of the machine. You should also keep in mind that if the compressor is installed in a location that has it coming into contact with another object, the noise generated by this contact can easily multiply.
Vibration Dampening. Fitting a structure with an external dampening surface composed of an elastic material is an effective
means of reducing the machine’s vibrations (and sound). The thinker the dampening barrier, the more effective its means of reducing
vibrations. This may prove to be the most cost-effective solutions, while conversely producing the most limited results.
Ash Air has been around in New Zealand since 1979, and we’ve grown into a nationwide company with international support and a
reputation for quality and reliability.We look after all things compressed air for your business!
Ash Air's range of Chicago Pneumatic, Alup, Pneumatech, and Quincy compressors are used extensively around the world in industries
ranging from oil and gas to food, automotive and farming, and we bring you these world class compressors here in the land of the long white
cloud.Our technicians are compressed air equipment experts and are dedicated to addressing customer needs. Supported by a 13 locations
nationwide, Ash Air offers one of the widest selections of compressed air equipment and parts available today in New Zealand.
With Ash Air compressors, you can count on reliability and high performance for even the most demanding applications. We focus our
efforts on the following:
Talk to the team today:
Proportioning the Compressed Air Dryer
Trying to figure out which air dryer capacity is best for you? Here are some factors to consider.
Read More…
Maintenance budget: 8 factors to consider
Just like any other equipment, a compressed air installation also requires the necessary maintenance work during its entire
lifespan. Even though maintenance costs are only about 5 to 10% of a machine's annual operating costs, failure to budget for
maintenance can have potentially disastrous consequences.
Read More…
The air dyer is one of the most ignored cooler in the system. A dirty condenser will cause water in the lines, or worse it will cause
complete dryer failure.
Read More…
Why Replace CO2 with Nitrogen in your Brewery
Using nitrogen is not about fully replacing CO2, but it can reduce their consumption of CO2 by close to 70%. Using nitrogen is about
sustainability. Creating your own nitrogen is easy and will reduce the use of a greenhouse gas, which is better for the environment. It will
also save you money as early as month one adding that savings to your bottom line.
Read More…
What do I need to know about ICONS?
ICONS: Intelligent Connectivity System: The insight into your compressed air system, wherever you are. Learn More about ICONS in this article here!
Read More…
A question that is occasionally asked by our customers to Ash Air is 'what is the cost of compressed air?' This article looks at the
product costs involved with compressed air, as well as minimising the energy cost of compressors and cost allocation. When looking at these
factors, we need to realise what causes dropped efficiency of your compressor, leading to increased costs of compressed air.
Read More…
How to avoid falling objects when working at heights
You may have great fall protection measures in place to keep employees safe when working at height, but what about their co-workers below?
Dropped tools and other falling objects are a major hazard – and one that isn’t always fully addressed.
Read More…
Providing a safe working environment for operators is essential, especially when using pneumatic tools and compressed air. If there is a
failure in the air network and the hose is not adequately clamped, the resulting whiplash could be devastating. Failure to follow best
practice can result in injuries, associated production downtime and decreased productivity.
Read More…
Why do I need a dryer for my compressor?
A common questions asked is why do I need an air dryer for my compressor? Typically, air compressors produce water, and although the
water can be drained, there can still be aerosol and vapour droplets that are present. This is because water cannoet be compressed. Water
can damage your compressor by corroding the valves, pipes and machinery controls, which will cost you time and money to resolve. In
the long run, the cost of a new compressor is a small price to pay compared to the loss of production that could potentially arise due
to water damage in your compressor.
What are some preventable causes of air compressor failure?
Air compressors can fail for an assortment of different reasons: Normal wear and tear, lifespan and age of the unit, poor maintenance, power surge, install issues are just a few the come to mind. Check out this blog to find out our top 7 tips to ensure your compressor is looked
after!
Read More…
Simple Ways to Reduce Your Compressed Air Costs?
Air compressors use considerable volumes of energy during a typical work cycle. When you add up all the expenses of operating a facility,
any savings can help you boost your bottom line.
Read More…
What Should You Know When Buying a Compressor for the First Time?
If you have never bought a rotary screw air compressor before; do the following. Add up the air consumption of all the equipment at your
shop. That will be the amount of air your desired compressor should provide.
Read More…
How to Know When Your Industrial Air Compressor Needs Servicing
Knowing the telltale signs of wear and tear, understanding your product’s specifications and usability guidelines, and knowing when it’s
prudent to call in repairs are skills that could save you a lot of time, effort, and money in the long term.
Read More…
One-stage vs Multi-stage Compressor
Find out the difference between a one-stage compressor and a multi-stage compressor.
Read More…
How do I winterise my air compressor?
That cold, rainy, and in some places icey New Zealand winter is upon us, and with the following air compressor tips, your air system will be
prepared with the preferred temperatures, despite the weather outside. Regardless of whether or not it actually snows or freezes up where
you live, most winterisation service recommendations are also basic, solid maintenance procedures that will help extend the life and
operational efficiencies of air compressors regardless of whether you live in Queenstown or Northland.
Read More…
How to find the better desiccant dryer
The right desiccant dryer with quality desiccant will improve dryer performance and lifetime and will reduce energy and service costs.
Read More…
How to Find the Best Air Compressor for Painting Cars
If you're wondering what an air compressor actually is, you've come to the right place. Simply, air compressors convert power in to air that
is pressurised which is then used to power air tools such as spray guns. Air compressors are used in a wide range of applications, so
naturally if you want one that will be designed for spray painting your vehicle, you want a compressor specifically made for spray guns!
This way your compressor will be able to provide the right amount of power to perform the job.
Read More…
How to Optimise Compressor Operating Costs
Compressed air plays a fundamental role in industrial activities. Depending on the type of application, the energy cost of producing
compressed air can be very high. Below are some tips to save on you compressor bill.
Read More…
Upgrading Your Compressor: When is the Right Time?
Air Compressors are essential tools in a variety of industrial settings. No matter what industry you are in having a reliable air compressor
can be a crucial part of getting the job done efficiently. However, like an investment, air compressors require upkeep and maintenance, and
eventually will need to be upgraded. But how do you know when it’s time to upgrade your air compressor? Here are some things you need to
consider.
Read More…
Choosing the right assist gas in laser cutting: nitrogen or oxygen
When it comes to laser cutting and other industrial processes, the choice of assist gas is crucial in achieving optimal results. Nitrogen
and oxygen are commonly utilized as assist gases, each with its own unique properties and applications. Understanding the characteristics of
both gases, will help you to make an informed decision to ensure precision, efficiency, and cost-effectiveness in your operations.
Read More…
Controlling your nitrogen purity made easy
On-site nitrogen generators have many benefits over bottled gas. One is that they allow you to select your nitrogen purity. Here is how.
Read More…
What are Mobile Compressors used for?
Mobile air compressors are portable, towable compressors particularly useful for applications that suit the construction and roading
industry! You'll often see a mobile compressor being used for sandblasting, irrigation blow-outs, and for quarrying tools such as pneumatic
block cutters and rock drills.
Read More…
Compressed air so portable it even reaches the moon.
Did you know that Chicago Pneumatic helped man land on the moon? Notice in this photo of the Apollo 11 landing what appear to be
"soccer balls" on top of the capsule. They were inflated through a compressor specially developed by Chicago Pneumatic for
NASA.
Read More…
Where Should I Install my Air Dryer?
Your company purchased an air dryer for your compressor, now where should you install it? One of the most common things we see in the
industry are air dryers being stored on top of the compressors. Seems like a wasted space not being used on top of the compressor, right?
Wrong.
Read More…
When using air compressors, there are many variables that are integral to the quality and effectiveness of your compressed air. When dryer
air is necessary, being able to constantly and accurately monitor dew points can be a critical factor to your operation.
Read More…
Why Does A Brewery Need Compressed Air?
Compressed air plays an integral role in breweries both large and small around the world. From start to finish, all details in the brewing
process are managed in fine detail and having the right air compressor is no exception.
Read More…
How is Nitrogen Used in the Coffee Industry?
We Kiwi's love our Coffee! Coffee, like all other food & beverage products, must go through a preservation process to keep the
beans fresh during storage and packaging before they reach the consumer. Coffee that is not properly stored after it is roasted will lose a
large amount of carbon dioxide, which lessens its' flavor and speeds up the staling process. One of the most common ways to preserve the
freshness of coffee is the use of nitrogen gas. Learn more here:
Read More…
How Can I Save on Energy Costs by Using a Screw Compressor?
Air compressors are helpful for an enormous range of applications such as air filling, packaging, tools, HVAC control, and more! One
possible drawback is the amount of electricity they use; air compressors can be a huge drain on energy if used inefficiency...
Read More…
Which material of pipes should I use for my Air Compressor System?
Air compressors create the energy used by pneumatic tools and processes throughout your compressed air system. The component that connects
everything together is the piping. It is very important to choose the right compressed air pipe to avoid pressure
loss, rust and other problems.
Read More…
Why Do I Need a Back-up Air Compressor?
We get it, buying an air compressor is a big financial decision. And now we are suggesting that you need two air compressors, not just one.
Ask yourself one question- Can your business still run if your air compressor goes down?
Read More…
Keep It Down – Air Compressor Noise Reduction
It’s no secret – air compressors are excellent sources of energy. Not only do they power essential manufacturing elements and applications, but the heat generated as a result of the compressed air processes can be used as a byproduct that offsets other energy costs. However,
there’s another form of energy that is also a consequence of the air compression process – sound.
Read More…
How can I maximise the performance of my compressor?
Maintenance is key to continuing the performance of your air compressor. Continue to read about maximising the performance and longevity of
your compressor and some air compressor maintenance tips!
Read More…
When to use E-Stop on an air Compressor?
The emergency stop, "e-stop", is for true emergency situations only. When hitting the e-stop, all power is halted from the machine
and the unload process isn't achieved. The emergency stop button is intended to help with possibly hazardous situations that are developing.
Common conditions of having to use the e-stop is the misuse of the equipment in ways that weren’t intended, predictable failures not
addressed or failing to consider all the foreseeable uses of the compressor.
Working Safely with Air Compressors
We've put together a list of tips for working safely with air compressors in your environment! We recommend that you always read owners
manual before running your compressor. The number one cause for repairs and personal injury is improper use. You've got to remember to use
eye protection and hearing protection when operating your air compressor and try to avoid using air compressors in a wet area.
Read More…
An efficient industrial oxygen generator for cost savings
It's generally cost-effective to invest in an on-site industrial oxygen generator. If using bottled or liquid oxygen, you can save 50-90%
per unit of O2.
Read More…
Air Compressor Installation Tips
Air Compressor Installation Tips
Installing Your Reliable Air Compressor
Piston Compressors: Application Areas
Piston compressors – also known as reciprocal compressors – are designed to work within certain limitations. Find out more about them here.
Read More…
What is the difference between Wet vs. Dry Vacuum Pumps?
Vacuum pumps generally fall into two main categories: wet and dry. Here's a breakdown of how they
differ:
Read More…
Blog Focus - Pneumatech: Expert air treatment and industrial gas since 1966
What started as a family business has since grown into the world’s trusted expert in air treatment and industrial gas solutions. It’s a
success story we’re proud of, a true testament to the drive and entrepreneurial spirit of our entire team.
Read More…
Air dryers remove any condensation from the air compressed by your air compressor. Questions about them? Find answers to the most frequently
asked questions here.
Read More…
Limiting vibrations – it’s all in the balance
Power tools are a key to productivity in the oil & gas or the metal working industry. Maintenance and production tasks must be carried
out efficiently, however intensive use of vibrating power tools, such as grinders, can expose operators...
Read More…
The benefits of selective soldering with nitrogen
Selective soldering with nitrogen is an essential process in the production of printed circuit boards (PCBs). It is used for bonding
components to PCBs that could otherwise be damaged if exposed to a lot of heat. Another area of application are mixed-technology circuit
boards with layout constraints.
Read More…
Hydrogen production: How is hydrogen made and what is it?
Hydrogen is becoming increasingly important as a promising clean energy carrier – especially with a view to a more climate-friendly future.
But have you ever wondered what hydrogen actually is and how it is produced? In this article, we look at the basics and technologies used to
produce hydrogen and what makes hydrogen a special element.
Read More…
Why does a screw compressor need oil?
Lubrication is vital to numerous parts of the compression process. That’s why it’s important to know why and which oil is needed for your
air compressor.
Read More…
How to can I check if my spare parts are genuine?
In today's digital world, we search and compare compressor parts, consumables and lubricants in an instant. Avoid being scammed and make
shure you buy genuine spare parts.
Read More…
Nitrogen generators for the wine industry: Enhancing quality and efficiency
In the world of winemaking, the pursuit of excellence and the preservation of quality are paramount. Therefore, winemakers are turning to a
game-changing solution to enhance their craft: nitrogen gas. From preventing oxidation to controlling carbonation, nitrogen plays a vital
role throughout the winemaking process.
Read More…
Why do Wineries Need Air Compressors?
Your passion is vinification, ours is air compressors.
Why Do Machine Shops Need Air Compressors?
Cutting, shaping, drilling, and finishing, compressed air is critical for any machine shop. Shops rely heavily on the compressed air system
to assist in a variety of operation processes. Commonly the parts produced are used in the machine industry, car industry or even the
aircraft industry. A traditional workday in a machine shop requires the use of air compressors to generate an intermittent or continuous
source of pressurized air. What machines commonly require compressed air in the shop?
Read More…
Causes, risks and solutions for the noise of air compressors
Read More…
How to Optimise Compressor Operating Costs
Variable Speed Drive (VSD) Compressors: What to know.
Variable Speed Drive compressors are a game-changer in the world of compressed air. These compressors automatically adjust their
operating speeds to match the real-time demand for compressed air. It's an important feature, especially when it comes to energy savings.
Surprisingly, the electricity consumed by a compressor can account for the largest portion of its total cost of ownership, not the initial
purchase price. On average, VSD technology can reduce energy costs by 35% to 50%, which translates into significant saving
Read More…
How to pick the right rotary screw compressor
When an industrial application calls for a steady supply of quality air, more and more users are turning to rotary screw compressors. Their
efficiency, reliability and versatility make them a great choice in these cases. But there are countless applications and many different
types of rotary screw air compressors. So which one is the right one for you?
Read More…
Why is a pneumatic grinder spinning too slowly?
Your tool is stalling, or is not working to its expected performance, and you find yourself asking ‘why is my angle grinder spinning too
slowly?’, or ‘why has my pneumatic grinder stopped working?’, read on.
Read More…
Choose the right lighting tower and sleep well
Lighting tower reminds night, but also refers to diesel engine. In turn, night reminds us of silence, which is not exactly what we
associate with an engine... With urban centers becoming increasingly dense and legislation increasingly strict about noise pollution in
construction sites, keeping decibels to acceptable levels has been the great challenge of the main construction equipment manufacturers.
Read More…
Energy Recovery in Air Compressors: Harnessing Efficiency for Sustainability
In today’s world of increasing environmental awareness and the drive for sustainable practices, industries are actively seeking innovative solutions to reduce energy consumption and minimize their carbon footprint. If your business uses air compressors, focusing on energy
recovery in air compressors is one area to pay attention too.
Read More…
Compressor Terminology: What are some commonly Used Acronyms
Sometimes in the world of compressors the lingo can be confusing. Unless you are totally immersed in the compressor industry, some of the
terminology might be completely lost on you.
Read More…
Why is saving energy important? A focus on ALUP range offered by Ash Air
Did you know that 70% of the total cost of compressor installation consists of energy costs?
What to Know About Compressed Air
Exactly what is compressed air? Where does it come from? What is it for? When we compress—or squeeze—air into a small space, we call it
compressed air. When humans discovered the ability to compress air, civilisation made a huge leap forward. The reason? Compressed air opened
the door to all kinds of new production methods.
Read More…
Compressed Air Filter: Surface Filtering
What is surface filtering? How does it help production? Find out here
Read More…
Stay Connected with your Air Compressor Remotely With ICONS
Did you know that conducting an air compressor health check has become even easier? Getting easy and affordable access to your compressor
status information at your fingertips with our Intelligent CONnectivity System (ICONS
Read More…
Is your Compressed Air Piping leak free?
Compressed air system leaks are indeed a big source of energy waste. Leakage in piping systems have been shown to exhibit leaks of up
to 25
percent of the total energy costs. Addressing
leaks is one of the first maintenance steps a facility can take to reduce energy costs.
Read More…
What to know about Atlas Copco’s Vacuum Solutions Range
Ash Air is proud to introduce Atlas Copco’s Vacuum Solutions in New Zealand. Here are five things to know about Atlas Copco Vacuum
Solutions!
Read More…
Do you have an idea for our #expertcorner? Let
us know!
Who we are and how Ash Air can help your business!
Reliability and Efficiency
Read more from our #expertcorner
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So, you've just bought an efficient and reliable ALUP air compressor? Welcome to the world of compressed air.
As your partners in compressed air, we will continue to assist you along your journey. We have provided air
compressor installation
tips to ensure you get the most out of your air compressor.
Read More…
Compressed air accounts for a large amount of energy consumption in the wine production process, especially in the production of grapes. A
big part of wine-making is a result of the work of equipment and is dependent on its efficiency.
An air compressor should be located in well ventilated, shaded areas, out of direct sunlight. This includes the inlet for the compressed air
system which should be located away from heat sources such as the compressed air outlet, refrigeration or air conditioning plant and
equipment.
Read More…
Compressed air is a part of our everyday lives in unexpected ways for almost all of us.
Read More…
Compressed air is valuable for many industrial processes, but without proper attention and maintenance it can be costly.
Read More…
There are many reasons why saving energy is important for your business as it helps you in many ways to make your business more efficient as
well as providing you with many different forms of value. Ash Air's range of Alup products can help you become more energy efficient to help
reduce energy bills, reduce your costs and comply with all environmental legislation.
Read More…