Proportioning the Compressed Air Dryer
Trying to figure out which air dryer capacity is best for you? Here are some factors to consider. Read More…
It’s no secret – air compressors are excellent sources of energy. Not only do they power essential manufacturing elements and applications, but the heat generated as a result of the compressed air processes can be used as a byproduct that offsets other energy costs.
The sound we hear and the level at which we hear it is dependent on proximity to the source, as well as other variables in the particular environment. When indoors, these variables can include the size of the room, the contents of the room, and, in conjunction with various surfaces in the room, their ability to absorb or reflect sound. When sound waves come in contact with a surface, a portion of the waves are absorbed into that surface, while a remaining portion is deflected back. How effective a surface can absorb that sound is dependent on the material of which it is made – for example, think about how sound differs in a room with carpeting versus a room with tile or hardwood floors!
Do you know the sound levels for various sounds that you hear on a daily basis? Sound levels are measured in units called decibels and is expressed as dB. Here are some common noises we hear daily and the typical associated decibel levels:
Leaves rustling – 30 dB
Normal conversation – 60 dB
Vacuum cleaner – 75 dB
ATV or motorcycle – 100 dB
Chainsaw – 115 dB
Crowd noise at a sporting event – 125 dB
Gun shot, fired at 100 feet – 140 dB
Compressor sound levels can range from 40-92 dB, with any noise higher than 85 dB being considered harmful with prolonged exposure. This means that reducing sound from air compressors and compressed air systems not only makes for a more pleasant and enjoyable workplace, but it is also healthier and safer for workers!
The size of a compressor room, the compressors positioning within the room, and the associated materials of which the room is constructed are all important variables in determining and producing (and reducing) compressor noise. Vibration transfer through the compressed air piping system can also impact the transfer of sound throughout a facility. That’s why it’s important to fit a compressor and piping system with the appropriate vibration and sound insulators, or even enclose piping sections within a sound absorbing material, to help keep noise to a minimum. Many stationary air compressors also come equipped with integrated sound-reduction devices.
In addition to these items, here are four other effective means of reducing noise and making the workplace safer and more enjoyable:
Sound Insulation. This involves placing an acoustic barrier between the sound source and the receiver. This means that only part of the sound can be insulated, depending on the barrier and its individual characteristics. A larger, heavier barrier will obviously be more effective than a smaller one.
Sound Absorption. By surrounding the sound source with porous absorbents attached to a barrier, there is an added level of sound reduction beyond that offered by insulation alone; think open cell polyurethane foam or heavier cloth applications.
Vibration Insulation. By preventing the transfer from vibrations from one part of a structure to another, you can by association reduce the sound levels as well. One common area of vibration transfer is from a large piece of machinery through the floor. Steel springs, cork, plastic, and rubber are materials that are all effective means of reducing this transfer and any associated noise. The choice of material depends on the dimensions of the machine and surrounding space, as well as the stability demands of the machine. You should also keep in mind that if the compressor is installed in a location that has it coming into contact with another object, the noise generated by this contact can easily multiply.
Vibration Dampening. Fitting a structure with an external dampening surface composed of an elastic material is an effective
means of reducing the machine’s vibrations (and sound). The thinker the dampening barrier, the more effective its means of reducing
vibrations. This may prove to be the most cost-effective solutions, while conversely producing the most limited results.
Ash Air has been around in New Zealand since 1979, and we’ve grown into a nationwide company with international support and a
reputation for quality and reliability.We look after all things compressed air for your business!
Ash Air's range of Chicago Pneumatic, Alup, Pneumatech, and Quincy compressors are used extensively around the world in industries
ranging from oil and gas to food, automotive and farming, and we bring you these world class compressors here in the land of the long white
cloud.Our technicians are compressed air equipment experts and are dedicated to addressing customer needs. Supported by a 13 locations
nationwide, Ash Air offers one of the widest selections of compressed air equipment and parts available today in New Zealand.
With Ash Air compressors, you can count on reliability and high performance for even the most demanding applications. We focus our
efforts on the following:
Talk to the team today:
Proportioning the Compressed Air Dryer
Trying to figure out which air dryer capacity is best for you? Here are some factors to consider.
Read More…
Maintenance budget: 8 factors to consider
Just like any other equipment, a compressed air installation also requires the necessary maintenance work during its entire
lifespan. Even though maintenance costs are only about 5 to 10% of a machine's annual operating costs, failure to budget for
maintenance can have potentially disastrous consequences.
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The air dyer is one of the most ignored cooler in the system. A dirty condenser will cause water in the lines, or worse it will cause
complete dryer failure.
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Why Replace CO2 with Nitrogen in your Brewery
Using nitrogen is not about fully replacing CO2, but it can reduce their consumption of CO2 by close to 70%. Using nitrogen is about
sustainability. Creating your own nitrogen is easy and will reduce the use of a greenhouse gas, which is better for the environment. It will
also save you money as early as month one adding that savings to your bottom line.
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What do I need to know about ICONS?
ICONS: Intelligent Connectivity System: The insight into your compressed air system, wherever you are. Learn More about ICONS in this article here!
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A question that is occasionally asked by our customers to Ash Air is 'what is the cost of compressed air?' This article looks at the
product costs involved with compressed air, as well as minimising the energy cost of compressors and cost allocation. When looking at these
factors, we need to realise what causes dropped efficiency of your compressor, leading to increased costs of compressed air.
Read More…
How to avoid falling objects when working at heights
You may have great fall protection measures in place to keep employees safe when working at height, but what about their co-workers below?
Dropped tools and other falling objects are a major hazard – and one that isn’t always fully addressed.
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Providing a safe working environment for operators is essential, especially when using pneumatic tools and compressed air. If there is a
failure in the air network and the hose is not adequately clamped, the resulting whiplash could be devastating. Failure to follow best
practice can result in injuries, associated production downtime and decreased productivity.
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Why do I need a dryer for my compressor?
A common questions asked is why do I need an air dryer for my compressor? Typically, air compressors produce water, and although the
water can be drained, there can still be aerosol and vapour droplets that are present. This is because water cannoet be compressed. Water
can damage your compressor by corroding the valves, pipes and machinery controls, which will cost you time and money to resolve. In
the long run, the cost of a new compressor is a small price to pay compared to the loss of production that could potentially arise due
to water damage in your compressor.
What are some preventable causes of air compressor failure?
Air compressors can fail for an assortment of different reasons: Normal wear and tear, lifespan and age of the unit, poor maintenance, power surge, install issues are just a few the come to mind. Check out this blog to find out our top 7 tips to ensure your compressor is looked
after!
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Simple Ways to Reduce Your Compressed Air Costs?
Air compressors use considerable volumes of energy during a typical work cycle. When you add up all the expenses of operating a facility,
any savings can help you boost your bottom line.
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What Should You Know When Buying a Compressor for the First Time?
If you have never bought a rotary screw air compressor before; do the following. Add up the air consumption of all the equipment at your
shop. That will be the amount of air your desired compressor should provide.
Read More…
How to Know When Your Industrial Air Compressor Needs Servicing
Knowing the telltale signs of wear and tear, understanding your product’s specifications and usability guidelines, and knowing when it’s
prudent to call in repairs are skills that could save you a lot of time, effort, and money in the long term.
Read More…
One-stage vs Multi-stage Compressor
Find out the difference between a one-stage compressor and a multi-stage compressor.
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How do I winterise my air compressor?
That cold, rainy, and in some places icey New Zealand winter is upon us, and with the following air compressor tips, your air system will be
prepared with the preferred temperatures, despite the weather outside. Regardless of whether or not it actually snows or freezes up where
you live, most winterisation service recommendations are also basic, solid maintenance procedures that will help extend the life and
operational efficiencies of air compressors regardless of whether you live in Queenstown or Northland.
Read More…
How to find the better desiccant dryer
The right desiccant dryer with quality desiccant will improve dryer performance and lifetime and will reduce energy and service costs.
Read More…
How to Find the Best Air Compressor for Painting Cars
If you're wondering what an air compressor actually is, you've come to the right place. Simply, air compressors convert power in to air that
is pressurised which is then used to power air tools such as spray guns. Air compressors are used in a wide range of applications, so
naturally if you want one that will be designed for spray painting your vehicle, you want a compressor specifically made for spray guns!
This way your compressor will be able to provide the right amount of power to perform the job.
Read More…
How to Optimise Compressor Operating Costs
Compressed air plays a fundamental role in industrial activities. Depending on the type of application, the energy cost of producing
compressed air can be very high. Below are some tips to save on you compressor bill.
Read More…
Upgrading Your Compressor: When is the Right Time?
Air Compressors are essential tools in a variety of industrial settings. No matter what industry you are in having a reliable air compressor
can be a crucial part of getting the job done efficiently. However, like an investment, air compressors require upkeep and maintenance, and
eventually will need to be upgraded. But how do you know when it’s time to upgrade your air compressor? Here are some things you need to
consider.
Read More…
Choosing the right assist gas in laser cutting: nitrogen or oxygen
When it comes to laser cutting and other industrial processes, the choice of assist gas is crucial in achieving optimal results. Nitrogen
and oxygen are commonly utilized as assist gases, each with its own unique properties and applications. Understanding the characteristics of
both gases, will help you to make an informed decision to ensure precision, efficiency, and cost-effectiveness in your operations.
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Controlling your nitrogen purity made easy
On-site nitrogen generators have many benefits over bottled gas. One is that they allow you to select your nitrogen purity. Here is how.
Read More…
What are Mobile Compressors used for?
Mobile air compressors are portable, towable compressors particularly useful for applications that suit the construction and roading
industry! You'll often see a mobile compressor being used for sandblasting, irrigation blow-outs, and for quarrying tools such as pneumatic
block cutters and rock drills.
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Compressed air so portable it even reaches the moon.
Did you know that Chicago Pneumatic helped man land on the moon? Notice in this photo of the Apollo 11 landing what appear to be
"soccer balls" on top of the capsule. They were inflated through a compressor specially developed by Chicago Pneumatic for
NASA.
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Where Should I Install my Air Dryer?
Your company purchased an air dryer for your compressor, now where should you install it? One of the most common things we see in the
industry are air dryers being stored on top of the compressors. Seems like a wasted space not being used on top of the compressor, right?
Wrong.
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