Proportioning the Compressed Air Dryer
Trying to figure out which air dryer capacity is best for you? Here are some factors to consider. Read More…
If you're reading this, you probably know the usefulness of air compressors. Air compressors are used worldwide to efficiently operate various tools and machinery. Whether gas or electric, air compressors are an essential piece of operation for many industries. One of the only real drawbacks of many air compressor is the noise.
There are a few factors that make air compressors so loud, but most of the noise can be attributed to friction. Metal hitting or sliding against metal can be loud! Typically, the more moving parts the air compressor has, the louder it may be. This is true in the motor as well, Gaspowered compressors create combustion and have many moving metal parts, therefore they are bound to be louder than electric compressors.
The environment around your compressor can also contribute to the noise. The noises made by your compressor can be amplified by smooth concrete floors and open areas.
The decibel (dB) is a measurement unit that is frequently used to measure the intensity of sound. The higher the decibel measurement, the louder the noise; but it's not a straightforward scale. A sound of 50dB is going to be more than twice as loud as 25dB noise. This increase continues along the scale. The below image provides some example of this.
It is fairly common for a medium-to-large business to use a compressor room. It is a way to streamline installation, connectivity and future expansion. While it will keep the noise in one spot, it will not eliminate the noise. When it comes to the maintenance on one of the compressors, the noise of the others will be deafening unless you shut them all down.
Most air compressors operate from 40dB to 100dB, this is a large range (roughly a quiet office to a lawnmower). The possible effects of loud compressors include:
While all these problems are significant, the most dangerous problems are the potential health issues that can be caused by prolonged exposure to loud noises. It is recommended for people around noises above 85dB to wear hearing protection. As we have already established, many air compressors are in that range and even higher.
If company noise safety policies are loose or not enforced, employees who are around loud compressors for a lengthy amount of time could develop noise induced hearing loss (NIHL). NIHL can be caused by prolonged exposure to regular loud noises or singular exposures to extremely loud noises. Another hearing issue is tinnitus. Tinnitus is also caused by loud noises and causes a persistent ringing in your ears. It has the potential to get nad enough that you cannot hear past the ringing.
Even if your business is not loud enough to cause hearing damage, it could negatively affect your business. Many small businesses operate with limited space due to cost restictions, which means face to face customer interactions or phone calls may take place near a compressor. Conversations could be interrupted by compressors switching on and could potentially make your business seem less professional.
Luckily, covering your ears is not the only solution to the noise problem. Air Compressors have evolved since they were first introduced and not all of them are the noise machines that we are used to. As mentioned earlier, some air compressors have the capability to run as quietly as 40dB, which is like the ambient noise of a library. This volume won't hurt your ears or distract you from work.
Low volume air compression is possible with our range of compressors. Our screw compressors have been designed to provide constant
airflow while also running at a much lower volume than traditional piston compressors. The
rotary screw element eliminates a multitude of moving parts, making these models quiet and efficient. They also feature castings that cover
all of the workings, which dampens the sound significantly.
Contact us today learn more about how to quiet your environment by switching to an Ash Air recommended compressor. We're here to answer your questions and connect you to an expert in your area who can come to your facility and assess your specific needs.
Do you have an idea for our #expertcorner? Let
us know!
Ash Air has been around in New Zealand since 1979, and we’ve grown into a nationwide company with international support and a reputation for quality and reliability.We look after all things compressed air for your business!
Ash Air's range of Chicago Pneumatic, ALUP, Pneumatech, and Atlas Copco products are used extensively around the world in industries ranging from oil and gas to food, automotive and farming, and we bring you these world-class compressors here in the land of the long white cloud.Our technicians are compressed air equipment experts and are dedicated to addressing customer needs. Supported with nationwide coverage, Ash Air offers one of the widest selections of compressed air, vacuum pump, and industrial gas equipment and parts available today in New Zealand.
With Ash Air, you can count on reliability and high performance for even the most demanding applications. We focus our efforts on the following:
Talk to the team today:
Proportioning the Compressed Air Dryer
Trying to figure out which air dryer capacity is best for you? Here are some factors to consider. Read More…
Maintenance budget: 8 factors to consider
Just like any other equipment, a compressed air installation also requires the necessary maintenance work during its entire lifespan. Even though maintenance costs are only about 5 to 10% of a machine's annual operating costs, failure to budget for maintenance can have potentially disastrous consequences. Read More…
The air dyer is one of the most ignored cooler in the system. A dirty condenser will cause water in the lines, or worse it will cause complete dryer failure. Read More…
Why Replace CO2 with Nitrogen in your Brewery
Using nitrogen is not about fully replacing CO2, but it can reduce their consumption of CO2 by close to 70%. Using nitrogen is about sustainability. Creating your own nitrogen is easy and will reduce the use of a greenhouse gas, which is better for the environment. It will also save you money as early as month one adding that savings to your bottom line. Read More…
What do I need to know about ICONS?
ICONS: Intelligent Connectivity System: The insight into your compressed air system, wherever you are. Learn More about ICONS in this article here! Read More…
A question that is occasionally asked by our customers to Ash Air is 'what is the cost of compressed air?'Â This article looks at the product costs involved with compressed air, as well as minimising the energy cost of compressors and cost allocation. When looking at these factors, we need to realise what causes dropped efficiency of your compressor, leading to increased costs of compressed air. Read More…
How to avoid falling objects when working at heights
You may have great fall protection measures in place to keep employees safe when working at height, but what about their co-workers below? Dropped tools and other falling objects are a major hazard – and one that isn’t always fully addressed. Read More…
Providing a safe working environment for operators is essential, especially when using pneumatic tools and compressed air. If there is a failure in the air network and the hose is not adequately clamped, the resulting whiplash could be devastating. Failure to follow best practice can result in injuries, associated production downtime and decreased productivity. Read More…
Why do I need a dryer for my compressor?
A common questions asked is why do I need an air dryer for my compressor? Typically, air compressors produce water, and although the
water can be drained, there can still be aerosol and vapour droplets that are present. This is because water cannoet be compressed. Water
can damage your compressor by corroding the valves, pipes and machinery controls, which will cost you time and money to resolve. In
the long run, the cost of a new compressor is a small price to pay compared to the loss of production that could potentially arise due
to water damage in your compressor.
Read More…
What are some preventable causes of air compressor failure?
Air compressors can fail for an assortment of different reasons: Normal wear and tear, lifespan and age of the unit, poor maintenance, power surge, install issues are just a few the come to mind. Check out this blog to find out our top 7 tips to ensure your compressor is looked after! Read More…
Simple Ways to Reduce Your Compressed Air Costs?
Air compressors use considerable volumes of energy during a typical work cycle. When you add up all the expenses of operating a facility, any savings can help you boost your bottom line. Read More…
What Should You Know When Buying a Compressor for the First Time?
If you have never bought a rotary screw air compressor before; do the following. Add up the air consumption of all the equipment at your shop. That will be the amount of air your desired compressor should provide. Read More…
How to Know When Your Industrial Air Compressor Needs Servicing
Knowing the telltale signs of wear and tear, understanding your product’s specifications and usability guidelines, and knowing when it’s prudent to call in repairs are skills that could save you a lot of time, effort, and money in the long term. Read More…
One-stage vs Multi-stage Compressor
Find out the difference between a one-stage compressor and a multi-stage compressor. Read More…
How do I winterise my air compressor?
That cold, rainy, and in some places icey New Zealand winter is upon us, and with the following air compressor tips, your air system will be prepared with the preferred temperatures, despite the weather outside. Regardless of whether or not it actually snows or freezes up where you live, most winterisation service recommendations are also basic, solid maintenance procedures that will help extend the life and operational efficiencies of air compressors regardless of whether you live in Queenstown or Northland. Read More…
How to find the better desiccant dryer
The right desiccant dryer with quality desiccant will improve dryer performance and lifetime and will reduce energy and service costs. Read More…
How to Find the Best Air Compressor for Painting Cars
If you're wondering what an air compressor actually is, you've come to the right place. Simply, air compressors convert power in to air that is pressurised which is then used to power air tools such as spray guns. Air compressors are used in a wide range of applications, so naturally if you want one that will be designed for spray painting your vehicle, you want a compressor specifically made for spray guns! This way your compressor will be able to provide the right amount of power to perform the job. Read More…
How to Optimise Compressor Operating Costs
Compressed air plays a fundamental role in industrial activities. Depending on the type of application, the energy cost of producing compressed air can be very high. Below are some tips to save on you compressor bill. Read More…
Upgrading Your Compressor: When is the Right Time?
Air Compressors are essential tools in a variety of industrial settings. No matter what industry you are in having a reliable air compressor can be a crucial part of getting the job done efficiently. However, like an investment, air compressors require upkeep and maintenance, and eventually will need to be upgraded. But how do you know when it’s time to upgrade your air compressor? Here are some things you need to consider. Read More…
Choosing the right assist gas in laser cutting: nitrogen or oxygen
When it comes to laser cutting and other industrial processes, the choice of assist gas is crucial in achieving optimal results. Nitrogen and oxygen are commonly utilized as assist gases, each with its own unique properties and applications. Understanding the characteristics of both gases, will help you to make an informed decision to ensure precision, efficiency, and cost-effectiveness in your operations. Read More…
Controlling your nitrogen purity made easy
On-site nitrogen generators have many benefits over bottled gas. One is that they allow you to select your nitrogen purity. Here is how. Read More…
What are Mobile Compressors used for?
Mobile air compressors are portable, towable compressors particularly useful for applications that suit the construction and roading industry! You'll often see a mobile compressor being used for sandblasting, irrigation blow-outs, and for quarrying tools such as pneumatic block cutters and rock drills.  Read More…
Compressed air so portable it even reaches the moon.
Did you know that Chicago Pneumatic helped man land on the moon? Notice in this photo of the Apollo 11 landing what appear to be "soccer balls" on top of the capsule. They were inflated through a compressor specially developed by Chicago Pneumatic for NASA. Read More…
Where Should I Install my Air Dryer?
Your company purchased an air dryer for your compressor, now where should you install it? One of the most common things we see in the industry are air dryers being stored on top of the compressors. Seems like a wasted space not being used on top of the compressor, right? Wrong. Read More…
When using air compressors, there are many variables that are integral to the quality and effectiveness of your compressed air. When dryer air is necessary, being able to constantly and accurately monitor dew points can be a critical factor to your operation. Read More…
Why Does A Brewery Need Compressed Air?
Compressed air plays an integral role in breweries both large and small around the world. From start to finish, all details in the brewing process are managed in fine detail and having the right air compressor is no exception. Read More…
How is Nitrogen Used in the Coffee Industry?
We Kiwi's love our Coffee! Coffee, like all other food & beverage products, must go through a preservation process to keep the beans fresh during storage and packaging before they reach the consumer. Coffee that is not properly stored after it is roasted will lose a large amount of carbon dioxide, which lessens its' flavor and speeds up the staling process. One of the most common ways to preserve the freshness of coffee is the use of nitrogen gas. Learn more here: Read More…
How Can I Save on Energy Costs by Using a Screw Compressor?
Air compressors are helpful for an enormous range of applications such as air filling, packaging, tools, HVAC control, and more! One possible drawback is the amount of electricity they use; air compressors can be a huge drain on energy if used ​inefficiency... Read More…
Which material of pipes should I use for my Air Compressor System?
Air compressors create the energy used by pneumatic tools and processes throughout your compressed air system. The component that connects everything together is the piping. It is very important to choose the right compressed air pipe to avoid pressure loss, rust and other problems. Read More…
Why Do I Need a Back-up Air Compressor?
We get it, buying an air compressor is a big financial decision. And now we are suggesting that you need two air compressors, not just one. Ask yourself one question- Can your business still run if your air compressor goes down? Read More…
Keep It Down – Air Compressor Noise Reduction
It’s no secret – air compressors are excellent sources of energy. Not only do they power essential manufacturing elements and applications, but the heat generated as a result of the compressed air processes can be used as a byproduct that offsets other energy costs. However, there’s another form of energy that is also a consequence of the air compression process – sound. Read More…
How can I maximise the performance of my compressor?
Maintenance is key to continuing the performance of your air compressor. Continue to read about maximising the performance and longevity of your compressor and some air compressor maintenance tips! Read More…
When to use E-Stop on an air Compressor?
The emergency stop, "e-stop", is for true emergency situations only. When hitting the e-stop, all power is halted from the machine
and the unload process isn't achieved. The emergency stop button is intended to help with possibly hazardous situations that are developing.
Common conditions of having to use the e-stop is the misuse of the equipment in ways that weren’t intended, predictable failures not
addressed or failing to consider all the foreseeable uses of the compressor.
Read More…
Working Safely with Air Compressors
We've put together a list of tips for working safely with air compressors in your environment! We recommend that you always read owners manual before running your compressor. The number one cause for repairs and personal injury is improper use. You've got to remember to use eye protection and hearing protection when operating your air compressor and try to avoid using air compressors in a wet area. Read More…
An efficient industrial oxygen generator for cost savings
It's generally cost-effective to invest in an on-site industrial oxygen generator. If using bottled or liquid oxygen, you can save 50-90% per unit of O2. Read More…
Air Compressor Installation Tips
Air Compressor Installation Tips
Installing Your Reliable Air Compressor
So, you've just bought an efficient and reliable ALUP air compressor? Welcome to the world of compressed air.
As your partners in compressed air, we will continue to assist you along your journey. We have provided air
compressor installation
tips to ensure you get the most out of your air compressor.Â
Read More…
Piston Compressors: Application Areas
Piston compressors – also known as reciprocal compressors – are designed to work within certain limitations. Find out more about them here. Read More…
What is the difference between Wet vs. Dry Vacuum Pumps?
Vacuum pumps generally fall into two main categories: wet and dry. Here's a breakdown of how they differ: Read More…
Blog Focus - Pneumatech: Expert air treatment and industrial gas since 1966
What started as a family business has since grown into the world’s trusted expert in air treatment and industrial gas solutions. It’s a success story we’re proud of, a true testament to the drive and entrepreneurial spirit of our entire team. Read More…
Air dryers remove any condensation from the air compressed by your air compressor. Questions about them? Find answers to the most frequently asked questions here. Read More…
Limiting vibrations – it’s all in the balance
Power tools are a key to productivity in the oil & gas or the metal working industry. Maintenance and production tasks must be carried out efficiently, however intensive use of vibrating power tools, such as grinders, can expose operators... Read More…
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Selective soldering with nitrogen is an essential process in the production of printed circuit boards (PCBs). It is used for bonding components to PCBs that could otherwise be damaged if exposed to a lot of heat. Another area of application are mixed-technology circuit boards with layout constraints. Read More…