Proportioning the Compressed Air Dryer
Trying to figure out which air dryer capacity is best for you? Here are some factors to consider. Read More…
Air compressors require constant oil lubrication to prevent friction on the pistons or screws and other moving parts. To make sure your air compressor is running efficiently, it is important to check your oil level regularly and to know how much oil your compressor needs.
Before adding any oil to your air compressor, you want to check your compressor manual for guidelines on checking/adding oil to your unit. The manual will indicate exactly how much oil you should add into the sump for your model of compressor. Once you have read the manual, you should be able to locate the oil sight glass on your compressor. It may be found on the base of the pump for reciprocating type compressors or on the sump tank in a rotary screw compressor. In the middle of the sight glass, you will see a dot. Ideally, you want the oil level to be in the center of the dot. If the oil level is below the dot, your unit needs more oil. If the oil level is above the dot, you have added too much oil.
This oil sight glass is showing that the oil level is too high.
We often receive calls from customers saying, “My compressor is spitting oil.” or “There is oil coming out of my compressor lines.” Those are both indications that the air compressor was overfilled with lubricant.
Typically when we think of adding/changing oil, we think about the oil in automobiles. When oil is added, it is usually filled near the top, which is why there is a common misconception of having the same practice for air compressors. However, filling your compressors oil sump to the top can cause significant internal damage to your unit. When excess amounts of oil become aerosolized by the compressor’s discharge, it can cause damages not only to your compressor, but to any pneumatic tools and accessories that are hooked up to your compressor. Oily discharge can also ruin your end-product, sometimes to the point where projects must be scrapped and reworked entirely. Any spray painting, sanding or the application of finishes would be ruined by oil entering the airstream.
To keep your air compressor running as efficiently as possible, it is important to make sure it is always operating at the proper oil level. With preventative maintenance, you’ll greatly reduce the risk of having projects ruined by the interference of oil in your compressor’s airstream
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Ash Air has been around in New Zealand since 1979, and we’ve grown into a nationwide company with international support and a reputation for quality and reliability.We look after all things compressed air for your business!
Ash Air's range of Chicago Pneumatic, Alup, Pneumatech, and Quincy compressors are used extensively around the world in industries ranging from oil and gas to food, automotive and farming, and we bring you these world class compressors here in the land of the long white cloud.Our technicians are compressed air equipment experts and are dedicated to addressing customer needs. Supported by a 13 locations nationwide, Ash Air offers one of the widest selections of compressed air equipment and parts available today in New Zealand.
With Ash Air compressors, you can count on reliability and high performance for even the most demanding applications. We focus our efforts on the following:
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Proportioning the Compressed Air Dryer
Trying to figure out which air dryer capacity is best for you? Here are some factors to consider. Read More…
Maintenance budget: 8 factors to consider
Just like any other equipment, a compressed air installation also requires the necessary maintenance work during its entire lifespan. Even though maintenance costs are only about 5 to 10% of a machine's annual operating costs, failure to budget for maintenance can have potentially disastrous consequences. Read More…
The air dyer is one of the most ignored cooler in the system. A dirty condenser will cause water in the lines, or worse it will cause complete dryer failure. Read More…
Why Replace CO2 with Nitrogen in your Brewery
Using nitrogen is not about fully replacing CO2, but it can reduce their consumption of CO2 by close to 70%. Using nitrogen is about sustainability. Creating your own nitrogen is easy and will reduce the use of a greenhouse gas, which is better for the environment. It will also save you money as early as month one adding that savings to your bottom line. Read More…
What do I need to know about ICONS?
ICONS: Intelligent Connectivity System: The insight into your compressed air system, wherever you are. Learn More about ICONS in this article here! Read More…
A question that is occasionally asked by our customers to Ash Air is 'what is the cost of compressed air?'Â This article looks at the product costs involved with compressed air, as well as minimising the energy cost of compressors and cost allocation. When looking at these factors, we need to realise what causes dropped efficiency of your compressor, leading to increased costs of compressed air. Read More…
How to avoid falling objects when working at heights
You may have great fall protection measures in place to keep employees safe when working at height, but what about their co-workers below? Dropped tools and other falling objects are a major hazard – and one that isn’t always fully addressed. Read More…
Providing a safe working environment for operators is essential, especially when using pneumatic tools and compressed air. If there is a failure in the air network and the hose is not adequately clamped, the resulting whiplash could be devastating. Failure to follow best practice can result in injuries, associated production downtime and decreased productivity. Read More…
Why do I need a dryer for my compressor?
A common questions asked is why do I need an air dryer for my compressor? Typically, air compressors produce water, and although the
water can be drained, there can still be aerosol and vapour droplets that are present. This is because water cannoet be compressed. Water
can damage your compressor by corroding the valves, pipes and machinery controls, which will cost you time and money to resolve. In
the long run, the cost of a new compressor is a small price to pay compared to the loss of production that could potentially arise due
to water damage in your compressor.
Read More…
What are some preventable causes of air compressor failure?
Air compressors can fail for an assortment of different reasons: Normal wear and tear, lifespan and age of the unit, poor maintenance, power surge, install issues are just a few the come to mind. Check out this blog to find out our top 7 tips to ensure your compressor is looked after! Read More…
Simple Ways to Reduce Your Compressed Air Costs?
Air compressors use considerable volumes of energy during a typical work cycle. When you add up all the expenses of operating a facility, any savings can help you boost your bottom line. Read More…
What Should You Know When Buying a Compressor for the First Time?
If you have never bought a rotary screw air compressor before; do the following. Add up the air consumption of all the equipment at your shop. That will be the amount of air your desired compressor should provide. Read More…