Proportioning the Compressed Air Dryer
Trying to figure out which air dryer capacity is best for you? Here are some factors to consider. Read More…
Compressed air is a key utility supporting the food packaging and food processing industries. It is used in machines that fill products such as cakes, pies, and liquid products, as well as during the packaging and transportation of snacks, vegetables, beer, soda and other items.. Compressed air must be moisture and contaminant-free to ensure the protection of the food products processed in each facility.ย
When air compressors are used for bottling, packaging, production, keg washing, etc. compression of ambient air pulls in all the humidity and particulates that are floating around in the air. That concentration of liquid and contaminates will get down stream of the compressor and cause many issues for a business of any size. Because food & beverage manufacturers are focused on sanitation to ensure there is nothing introduced into food or beverages, preventing these contaminates and humidity from reaching the product is imperative.
To do this, filters and compressed air dryers are used. Filters prevent particles and contaminates from ruining the final product. Dryers
prevent humidity and condensation from getting into the ingredients, packaging and the products. Dryers also help keep any equipment in an
assembly or production line from becoming clogged or rusted overtime because of condensation. This keeps the packaging line moving and
reducing any downtime.
While refrigerated dryers can sometimes be used in non-contact applications, desiccant dryers must be used for any contact applications. A contact application is any step during the food and beverage manufacturing process in which the compressed air will come in direct contact with the food or beverage during production, packaging or transportation. To make sure there is no moisture in the compressed air that can spoil food, deteriorate packaging or help aid in the transfer of contaminates, a desiccant dryer is used to purify the air to a lower dew point. This ensures that it is as dry as possible before coming in contact with the final product.
Air treatment is often initially overlooked in the planning process of many industries, but it is imperative to make sure you are using filters, dryers, condensate management and nitrogen to produce the best product without contaminates. Pneumatech offers multiple products that provide a full solution for any F&B industry. To learn more about Pneumatechย dryersย and Pneumatech nitrogenย generators, click the links.
Since 1966, Pneumatech has provided industry-leading compressed air and gas treatment solutions to production facilities across the globe. Our innovative machines and accessories provide clean, dry air and gas to industries such as automotive, textile, power generation, oil & gas, food & beverage, and electronics. We design equipment that is easy to configure, transport, use and maintain. And we provide responsive service globally to ensure you get the most out of your equipment over its long lifetime. Furthermore, we have the capability to engineer products to fit your specific applications.
Ash Air has been around in New Zealand since 1979, and weโve grown into a nationwide company with international support and a
reputation for quality and reliability.We look after all things compressed air for your business!
Ash Air's range of Chicago Pneumatic, Alup, Pneumatech, and Quincy compressors are used extensively around the world in industries
ranging from oil and gas to food, automotive and farming, and we bring you these world class compressors here in the land of the long white
cloud.Our technicians are compressed air equipment experts and are dedicated to addressing customer needs. Supported by a 13 locations
nationwide, Ash Air offers one of the widest selections of compressed air equipment and parts available today in New Zealand.
With Ash Air compressors, you can count on reliability and high performance for even the most demanding applications. We focus our
efforts on the following:
Talk to the team today:
Proportioning the Compressed Air Dryer
Trying to figure out which air dryer capacity is best for you? Here are some factors to consider.
Read More…
Maintenance budget: 8 factors to consider
Just like any other equipment, a compressed air installation also requires the necessary maintenance work during its entire
lifespan. Even though maintenance costs are only about 5 to 10% of a machine's annual operating costs, failure to budget for
maintenance can have potentially disastrous consequences.
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The air dyer is one of the most ignored cooler in the system. A dirty condenser will cause water in the lines, or worse it will cause
complete dryer failure.
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Why Replace CO2 with Nitrogen in your Brewery
Using nitrogen is not about fully replacing CO2, but it can reduce their consumption of CO2 by close to 70%. Using nitrogen is about
sustainability. Creating your own nitrogen is easy and will reduce the use of a greenhouse gas, which is better for the environment. It will
also save you money as early as month one adding that savings to your bottom line.
Read More…
What do I need to know about ICONS?
ICONS: Intelligent Connectivity System: The insight into your compressed air system, wherever you are. Learn More about ICONS in this article here!
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A question that is occasionally asked by our customers to Ash Air is 'what is the cost of compressed air?'ย This article looks at the
product costs involved with compressed air, as well as minimising the energy cost of compressors and cost allocation. When looking at these
factors, we need to realise what causes dropped efficiency of your compressor, leading to increased costs of compressed air.
Read More…
How to avoid falling objects when working at heights
You may have great fall protection measures in place to keep employees safe when working at height, but what about their co-workers below?
Dropped tools and other falling objects are a major hazard โ and one that isnโt always fully addressed.ย
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Providing a safe working environment for operators is essential, especially when using pneumatic tools and compressed air. If there is a
failure in the air network and the hose is not adequately clamped, the resulting whiplash could be devastating. Failure to follow best
practice can result in injuries, associated production downtime and decreased productivity.
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Why do I need a dryer for my compressor?
A common questions asked is why do I need an air dryer for my compressor? Typically, air compressors produce water, and although the
water can be drained, there can still be aerosol and vapour droplets that are present. This is because water cannoet be compressed. Water
can damage your compressor by corroding the valves, pipes and machinery controls, which will cost you time and money to resolve. In
the long run, the cost of a new compressor is a small price to pay compared to the loss of production that could potentially arise due
to water damage in your compressor.
What are some preventable causes of air compressor failure?
Air compressors can fail for an assortment of different reasons: Normal wear and tear, lifespan and age of the unit, poor maintenance, power surge, install issues are just a few the come to mind. Check out this blog to find out our top 7 tips to ensure your compressor is looked
after!
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Simple Ways to Reduce Your Compressed Air Costs?
Air compressors use considerable volumes of energy during a typical work cycle. When you add up all the expenses of operating a facility,
any savings can help you boost your bottom line.
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What Should You Know When Buying a Compressor for the First Time?
If you have never bought a rotary screw air compressor before; do the following. Add up the air consumption of all the equipment at your
shop. That will be the amount of air your desired compressor should provide.
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