Proportioning the Compressed Air Dryer
Trying to figure out which air dryer capacity is best for you? Here are some factors to consider. Read More…
Why is saving energy important? A focus on ALUP range offered by Ash Air
Did you know that 70% of the total cost of compressor installation consists of energy costs?
There are many reasons why saving energy is important for your business as it helps you in many ways to make your business more efficient as well as providing you with many different forms of value. Alup can help you become more energy efficient to help reduce energy bills, reduce your costs and comply with all environmental legislation.
Top 5 tips to save energy on your Alup compressor
With 70% of the total cost of a compressor installation consisting of energy costs, it is important to know how this impacts your compressed
air budget. We have provided top tips on how to save on energy costs while taking the environment into account. We are your partners in
compressed air and ensure you are provided with all the compressed air knowledge available.
Tip 1: The Right Pressure!
Make sure your compressor installation is operating at the correct pressure. A reduction of the pressure of 1 bar means a saving of 7-9% of the total power input of a compressor. Frequency-controlled compressors often have an adjustable operating pressure between 4 and 13 bar, accurate to 0.2 bar. Get good advice about the right pressure range for your application; that saves you energy and therefore money.
Tip 2: Use Energy Recovery
A lot of heat is created during the compression of air in your compressed air system. Efficient recycling of the heat produced by your compressor can save you a lot of money. By using a heat exchanger, the residual heat can be used for, for example, heating up steam boilers, process water or even your central heating system. By using energy recovery, you can save up to 80% of the installed capacity in energy.
Tip 3: Provide Central Compressor Control
Your compressed air installation is optimally used by a central compressor control. The control ensures the correct combination of compressors is used and the correct setting of the system pressure. This makes optimal use of the machines at your locating and can prevent unnecessary use of compressed air.
Tip 4: Prevent and Repair Leaks
A compressed air leak of 3mm at a pressure of 7 bar will quickly cost you β¬1300 per year. The higher the pressure, the higher the air loss and the higher your costs. By replacing old and bad couplings and hoses, or worn seals you can prevent energy losses. A solid and reliable compressed airline network ensures the distribution of compressed air to the end-user without pressure drop and leaks. In addition, periodically checking your compressed air system by using ultrasonic leak detection can ensure rapid detection of leaks and save energy. Have your compressed air installation regularly checked for leaks and prevent unnecessary loss of compressed air.
Tip 5: Maintain Your Compressor Correctly
By properly maintaining your compressed air installation, the system remains in optimal condition and you prevent energy loss. Using genuine
parts made for the specific application in your compressor ensures correct operation and maximum energy efficiency. A compressor that works
correctly is the most efficient for your wallet.
How can ALUP help you?
At Alup we aim to make production as easy and efficient as possible. With products like our Evoluto compressor, our Allegro compressor, the Energy box Alup can help reduce your carbon footprint.
Our energy efficient variable speed compressors are a great way to reduce your use of energy by matching the air supply with the demand ultimately improving your productivity whilst being reliable. Our variable speed air compressors can save up to 35% of energy compared to a fixed speed equivalent.
Allegro range
With the Allegro compressor not just your energy costs go down, but your cost of ownership is decreased as well, giving you much lower costs. It also comes with a newly designed energy recovery system as an option, with this feature you can recover up to 75% of the total absorbed energy.
Evoluto range
Our Evoluto compressor comes with an iPM motor which helps reduce your energy usage by
45% whilst
making your compressor more reliable and productive as it is completely maintenance free.
Energy Box
Alupβs Energy box uses our new energy recovery technology which helps recover 80% of thermal energy produced in production to be then used again and keeping your energy levels down.
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Ash Air has been around in New Zealand since 1979, and weβve grown into a nationwide company with international support and a
reputation for quality and reliability.We look after all things compressed air for your business!
Ash Air's range of Chicago Pneumatic, ALUP, Pneumatech, and Atlas Copco products are used extensively around the world in
industries ranging from oil and gas to food, automotive and farming, and we bring you these world-class compressors here in the land of
the long white cloud.Our technicians are compressed air equipment experts and are dedicated to addressing customer needs. Supported with
nationwide coverage, Ash Air offers one of the widest selections of compressed air, vacuum pump, and industrial gas equipment and parts
available today in New Zealand.
With Ash Air, you can count on reliability and high performance for even the most demanding applications. We focus our efforts
on the following:
Talk to the team today:
Maintenance budget: 8 factors to consider
Just like any other equipment, a compressed air installation also requires the necessary maintenance work during its entire
lifespan. Even though maintenance costs are only about 5 to 10% of a machine's annual operating costs, failure to budget for
maintenance can have potentially disastrous consequences.
Read More…
The air dyer is one of the most ignored cooler in the system. A dirty condenser will cause water in the lines, or worse it will cause
complete dryer failure.
Read More…
Why Replace CO2 with Nitrogen in your Brewery
Using nitrogen is not about fully replacing CO2, but it can reduce their consumption of CO2 by close to 70%. Using nitrogen is about
sustainability. Creating your own nitrogen is easy and will reduce the use of a greenhouse gas, which is better for the environment. It will
also save you money as early as month one adding that savings to your bottom line.
Read More…
What do I need to know about ICONS?
ICONS: Intelligent Connectivity System: The insight into your compressed air system, wherever you are. Learn More about ICONS in this article here!
Read More…
A question that is occasionally asked by our customers to Ash Air is 'what is the cost of compressed air?'Β This article looks at the
product costs involved with compressed air, as well as minimising the energy cost of compressors and cost allocation. When looking at these
factors, we need to realise what causes dropped efficiency of your compressor, leading to increased costs of compressed air.
Read More…
How to avoid falling objects when working at heights
You may have great fall protection measures in place to keep employees safe when working at height, but what about their co-workers below?
Dropped tools and other falling objects are a major hazard β and one that isnβt always fully addressed.Β
Read More…
Providing a safe working environment for operators is essential, especially when using pneumatic tools and compressed air. If there is a
failure in the air network and the hose is not adequately clamped, the resulting whiplash could be devastating. Failure to follow best
practice can result in injuries, associated production downtime and decreased productivity.
Read More…
Why do I need a dryer for my compressor?
A common questions asked is why do I need an air dryer for my compressor? Typically, air compressors produce water, and although the
water can be drained, there can still be aerosol and vapour droplets that are present. This is because water cannoet be compressed. Water
can damage your compressor by corroding the valves, pipes and machinery controls, which will cost you time and money to resolve. In
the long run, the cost of a new compressor is a small price to pay compared to the loss of production that could potentially arise due
to water damage in your compressor.
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Who we are and how Ash Air can help your business!
Reliability and Efficiency
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