Proportioning the Compressed Air Dryer
Trying to figure out which air dryer capacity is best for you? Here are some factors to consider. Read More…
Regardless of the type of compressor you have, vibration issues can be troubling for any business. The root of the vibration can stem from multiple sources, some internally and others externally. Understanding the cause of the vibration and how to resolve them will be critical in keeping your compressor in proper working order.
Mounting bolts and brackets are one of the most common reasons for vibration of your machine. If the mounting is not stabilized correctly, the compressor will lack the steadiness necessary to operate free of rattles and shakes.
A few things to check for:
• Your mounting may be too loose. Even just one bolt or bracket is loose, the machines’ support could be weakened.
• Check the surface the compressor is on. Uneven, shaky surfaces do not offer the support needed.
• Simple wear & tear of your mounting components. If you see rust or if the brackets or belts are worn, it is time to replace them. Their strength and grip have diminished over time and aren’t providing the support needed.
Did you know your air compressor belt is one of the most critical components of the unit? The belt is used to regulate the speed and tension of the corresponding components into the compressors motor.
Most common belt issues are:
• Your belts need to be just right. Over-tightness leads to over-stiffness in the motor functions. With a loose belt, parts may move too fast or errantly, causing the compressor to vibrate.
• Simple wear & tear of your compressor belt. Cracked, dull, or hardened belts should be replaced immediately. A cracked belt could easily snap at any time, causing numerous other headaches.
Good news, the most obvious of the problems is the legs on your air compressor. Your air compressor requires those four legs to stabilize
the machine properly (this only applies to piston compressors).
• Watch for bent, rusted, damaged or unsupported legs on your compressor. Make sure your air compressors' legs are firm and set on an even ground.
The flywheel and pulley alignment rely on each other to function. If one is damaged or misaligned, neither will perform properly. This means the air compressor might vibrate due to the pulley/flywheel problems.
Check your pulley for the following:
• Just like your belts, pulleys need to be just right. Over-tightness restricts the flywheel from moving at the correct speed. Too loose, doesn’t correctly regulate the motions of the flywheel. Tip, use a light laser to check that everything is properly aligned.
If your compressor begins making bearing noise and vibrating, this is a notable side effect of a problem with your bearings.
• Make sure your bearings are lubricated. If not properly lubricated, rust will form on the various metal from the friction. Also, do not over lubricate!
Good
news, a vibrating compressor can often be fixed.
Do you have an idea for our #expertcorner? Let
us know!
Ash Air has been around in New Zealand since 1979, and we’ve grown into a nationwide company with international support and a reputation for quality and reliability.We look after all things compressed air for your business!
Ash Air's range of Chicago Pneumatic, Alup, Pneumatech, and Quincy compressors are used extensively around the world in industries ranging from oil and gas to food, automotive and farming, and we bring you these world class compressors here in the land of the long white cloud.Our technicians are compressed air equipment experts and are dedicated to addressing customer needs. Supported by a 13 locations nationwide, Ash Air offers one of the widest selections of compressed air equipment and parts available today in New Zealand.
With Ash Air compressors, you can count on reliability and high performance for even the most demanding applications. We focus our efforts on the following:
Talk to the team today:
Proportioning the Compressed Air Dryer
Trying to figure out which air dryer capacity is best for you? Here are some factors to consider. Read More…
Maintenance budget: 8 factors to consider
Just like any other equipment, a compressed air installation also requires the necessary maintenance work during its entire lifespan. Even though maintenance costs are only about 5 to 10% of a machine's annual operating costs, failure to budget for maintenance can have potentially disastrous consequences. Read More…
The air dyer is one of the most ignored cooler in the system. A dirty condenser will cause water in the lines, or worse it will cause complete dryer failure. Read More…
Why Replace CO2 with Nitrogen in your Brewery
Using nitrogen is not about fully replacing CO2, but it can reduce their consumption of CO2 by close to 70%. Using nitrogen is about sustainability. Creating your own nitrogen is easy and will reduce the use of a greenhouse gas, which is better for the environment. It will also save you money as early as month one adding that savings to your bottom line. Read More…
What do I need to know about ICONS?
ICONS: Intelligent Connectivity System: The insight into your compressed air system, wherever you are. Learn More about ICONS in this article here! Read More…
A question that is occasionally asked by our customers to Ash Air is 'what is the cost of compressed air?'Â This article looks at the product costs involved with compressed air, as well as minimising the energy cost of compressors and cost allocation. When looking at these factors, we need to realise what causes dropped efficiency of your compressor, leading to increased costs of compressed air. Read More…
How to avoid falling objects when working at heights
You may have great fall protection measures in place to keep employees safe when working at height, but what about their co-workers below? Dropped tools and other falling objects are a major hazard – and one that isn’t always fully addressed. Read More…
Providing a safe working environment for operators is essential, especially when using pneumatic tools and compressed air. If there is a failure in the air network and the hose is not adequately clamped, the resulting whiplash could be devastating. Failure to follow best practice can result in injuries, associated production downtime and decreased productivity. Read More…
Why do I need a dryer for my compressor?
A common questions asked is why do I need an air dryer for my compressor? Typically, air compressors produce water, and although the
water can be drained, there can still be aerosol and vapour droplets that are present. This is because water cannoet be compressed. Water
can damage your compressor by corroding the valves, pipes and machinery controls, which will cost you time and money to resolve. In
the long run, the cost of a new compressor is a small price to pay compared to the loss of production that could potentially arise due
to water damage in your compressor.
Read More…
What are some preventable causes of air compressor failure?
Air compressors can fail for an assortment of different reasons: Normal wear and tear, lifespan and age of the unit, poor maintenance, power surge, install issues are just a few the come to mind. Check out this blog to find out our top 7 tips to ensure your compressor is looked after! Read More…
Simple Ways to Reduce Your Compressed Air Costs?
Air compressors use considerable volumes of energy during a typical work cycle. When you add up all the expenses of operating a facility, any savings can help you boost your bottom line. Read More…
What Should You Know When Buying a Compressor for the First Time?
If you have never bought a rotary screw air compressor before; do the following. Add up the air consumption of all the equipment at your shop. That will be the amount of air your desired compressor should provide. Read More…