Applications of Air Compressors in New Zealand

Air compressors are used every day, by many industries around the world. They are often considered the heart of a business, in that most companies will rely on their performance and efficiency to run their operations, to get work done effectively and safely. In your day to day, you've probably seen air compressors in use - whether at a build site powering construction equipment or in a mechanics workshop inflating tyres.

You've probably even witnessed compressed air in action first hand without realising, like at an amusement park where the majority of the rides use compressors to animate props, and propel you forward at the start of your ride. Overall, the pressure that is generated from air compressors has a huge amount of uses in a vast variety of environments. This blog draws on our first in the series of how compressed air is used, which can be found here.

Personal use of compressed air

The most popular compressor for personal use is the piston compressor, or reciprocating air compressor, which may be seen in workshops or at home. These compressors are often light weight, with strong wheels, making them easy to move around or to fit in to the boot of a car or truck. This type of air compressor can be powered by a petrol  or gas engine or an electric motor and be either single staged, or a two stage model, which has a higher amount of air supply. If you are someone that has a workshop at home, you may be painting a car or air brushing, carpentry, building, adding tyres to bicycles, dusting, or fibre blowing, all powered by an air compressor. 

Compressed air in New Zealand business'

Companies often rely on compressed air to run their operations efficiently. With the use of an air compressor, many smaller businesses will be able to provide quicker service with higher quality execution, whether it be a simply inflating a tyre or performing in a manufacturing factory or plant. Small to medium size businesses may use a reciprocating compressor to power pneumatic tools - you'll see this commonly in the construction, small engine, dental or automotive / mechanical industry, as tools powered by compressed air are more reliable than electricity powered tools which can short out or get too hot with ongoing use.

Compressed Air in Industrial settings

Compressed air is a necessity for industries that require a non-heating power source for safety purposes. The first air compressor was created in the early 1800's and the demand for compressed air systems has grown from focusing on better equipping the metal fabrication and mining industries, to now almost all industries - you can think of compressed air as the 4th utility after water, electric and gas. Here at Ash Air, we have a full range of air compressors to suit your industry and application needs.

Agriculture industry

In the farming/agriculture industry, air compressors provide a low cost of ownership and extended performance. Compressed air is often seen in the agriculture industry as tools that aid in spraying crops, used to power dairy machines, control ventilation systems in glasshouses and conveyor systems which move feed from silos. 


Manufacturing

Air compressors are widely used in the manufacturing industry for applications such as metal fabrication, automotive and other assembly plants, plastics and refineries. You can expect to see compressed air operating machines and equipment on production lines, welding equipment, driving screws, blowing plastic bottles, finishing metal, automated machinery, and packaging. 


Pharmaceutical

Oil-free compressors are especially sort after by the pharmaceutical industry. 100% pure, clean air which is dry is a top priority for this industry as it is very regulated. An air compressor system in this industry will most likely be moving product on conveyor belts, spraying coatings on products, and bottling and packaging products. 

Food and Beverage

Food and beverage industries need contaminate-free and consistent compressed air to run their constant operations, which may be pelleting and packing products, filling equipment for beverages, cooling and freezing products, and sealing packaging. Compressed air in this industry gives the end users more control over air quality since its generated onsite. 


Compressed Air is being used all around you!

Now that we know a bit more about how compressors are used in New Zealand industries and at home, you may have witnessed compressed air being used during a hobby, or activity, household chores, going to and from work, and other non-obvious ways. Such as:

Increase efficiency of your compressed air system with heat recovery. 

Compressor systems can be designed to recover the heat produced from compression to be used elsewhere in a facility. This heat can be put to good use for a different application like space heating, heating process water, lubricants or other fluids used for production or can be delivered to the plant locker room to supply hot water for showers.

Compressed air = less risk of hazards for certain industries

Some industries that are active in mining, oil rigging, tunneling, and many more use compressed air as power to mitigate the risk of fires and explosions.  Certain hazardous environments see their only option for power to be in the form of compressed air. Oil and gas platforms, mines and tunneling equipment are examples of situations that pose a high risk of explosion and fire and compressed air is typically a cost effective means to eliminate this. Compressed air has been a solution to many industry challenges over the years. From its first use in allowing the mining industry to have a less hazardous environment to its efficiency-focused uses in manufacturing and construction industries, we are sure to see more applications in the future that use compressed air to make processes easier, cheaper or safer.

Here at Ash Air, we have been in business since 1979, and we have seen many changes in how compressed air is used, and the technologies in place. We have been quick thinking, progressive, and have strived over decades to provide our customers in their industries with solutions when they are faced with challenges. With our upskilled engineers, 24/7 breakdown support, we offer astounding performance, durability and reliability, supporting the longevity of your business.  

You can view our range of compressors on our website, and contact us

 

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Who we are and how Ash Air can help your business!

Ash Air has been around in New Zealand since 1979, and we’ve grown into a nationwide company with international support and a reputation for quality and reliability.We look after all things compressed air for your business!

  • Reciprocating, Screw, air compressors
  • Vacuum pumps
  • Nitrogen
  • An extensive line of air treatment components

Ash Air's range of Chicago Pneumatic, Alup, Pneumatech, and Quincy compressors are used extensively around the world in industries ranging from oil and gas to food, automotive and farming, and we bring you these world class compressors here in the land of the long white cloud.Our technicians are compressed air equipment experts and are dedicated to addressing customer needs. Supported by a 13 locations nationwide, Ash Air offers one of the widest selections of compressed air equipment and parts available today in New Zealand.

Reliability and Efficiency

With Ash Air compressors, you can count on reliability and high performance for even the most demanding applications. We focus our efforts on the following:

  • Increasing uptime
  • Reducing unexpected repairs
  • Reducing energy consumption
  • Improving the cleanliness of compressed air


Talk to the team today:  CONTACT US CONTACT US

Read more from our #expertcorner


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A question that is occasionally asked by our customers to Ash Air is 'what is the cost of compressed air?'  This article looks at the product costs involved with compressed air, as well as minimising the energy cost of compressors and cost allocation. When looking at these factors, we need to realise what causes dropped efficiency of your compressor, leading to increased costs of compressed air.


You may have great fall protection measures in place to keep employees safe when working at height, but what about their co-workers below? Dropped tools and other falling objects are a major hazard – and one that isn’t always fully addressed. 


Providing a safe working environment for operators is essential, especially when using pneumatic tools and compressed air. If there is a failure in the air network and the hose is not adequately clamped, the resulting whiplash could be devastating. Failure to follow best practice can result in injuries, associated production downtime and decreased productivity.


A common questions asked is why do I need an air dryer for my compressor? Typically, air compressors produce water, and although the water can be drained, there can still be aerosol and vapour droplets that are present. This is because water cannoet be compressed. Water can damage your compressor by corroding the valves, pipes and machinery controls, which will cost you time and money to resolve. In the long run, the cost of a new compressor is a small price to pay compared to the loss of production that could potentially arise due to water damage in your compressor.






Air compressors can fail for an assortment of different reasons: Normal wear and tear, lifespan and age of the unit, poor maintenance, power surge, install issues are just a few the come to mind. Check out this blog to find out our top 7 tips to ensure your compressor is looked after! 


That cold, rainy, and in some places icey New Zealand winter is upon us, and with the following air compressor tips, your air system will be prepared with the preferred temperatures, despite the weather outside. Regardless of whether or not it actually snows or freezes up where you live, most winterisation service recommendations are also basic, solid maintenance procedures that will help extend the life and operational efficiencies of air compressors regardless of whether you live in Queenstown or Northland.


If you're wondering what an air compressor actually is, you've come to the right place. Simply, air compressors convert power in to air that is pressurised which is then used to power air tools such as spray guns. Air compressors are used in a wide range of applications, so naturally if you want one that will be designed for spray painting your vehicle, you want a compressor specifically made for spray guns! This way your compressor will be able to provide the right amount of power to perform the job.


Compressed air plays a fundamental role in industrial activities. Depending on the type of application, the energy cost of producing compressed air can be very high. Below are some tips to save on you compressor bill.


Air Compressors are essential tools in a variety of industrial settings. No matter what industry you are in having a reliable air compressor can be a crucial part of getting the job done efficiently. However, like an investment, air compressors require upkeep and maintenance, and eventually will need to be upgraded. But how do you know when it’s time to upgrade your air compressor? Here are some things you need to consider.


When it comes to laser cutting and other industrial processes, the choice of assist gas is crucial in achieving optimal results. Nitrogen and oxygen are commonly utilized as assist gases, each with its own unique properties and applications. Understanding the characteristics of both gases, will help you to make an informed decision to ensure precision, efficiency, and cost-effectiveness in your operations.


Mobile air compressors are portable, towable compressors particularly useful for applications that suit the construction and roading industry! You'll often see a mobile compressor being used for sandblasting, irrigation blow-outs, and for quarrying tools such as pneumatic block cutters and rock drills.  


Did you know that Chicago Pneumatic helped man land on the moon? Notice in this photo of the Apollo 11 landing what appear to be "soccer balls" on top of the capsule. They were inflated through a compressor specially developed by Chicago Pneumatic for NASA.


Your company purchased an air dryer for your compressor, now where should you install it? One of the most common things we see in the industry are air dryers being stored on top of the compressors. Seems like a wasted space not being used on top of the compressor, right? Wrong.


When using air compressors, there are many variables that are integral to the quality and effectiveness of your compressed air. When dryer air is necessary, being able to constantly and accurately monitor dew points can be a critical factor to your operation.


Compressed air plays an integral role in breweries both large and small around the world. From start to finish, all details in the brewing process are managed in fine detail and having the right air compressor is no exception.


We Kiwi's love our Coffee! Coffee, like all other food & beverage products, must go through a preservation process to keep the beans fresh during storage and packaging before they reach the consumer. Coffee that is not properly stored after it is roasted will lose a large amount of carbon dioxide, which lessens its' flavor and speeds up the staling process. One of the most common ways to preserve the freshness of coffee is the use of nitrogen gas. Learn more here:


Air compressors are helpful for an enormous range of applications such as air filling, packaging, tools, HVAC control, and more! One possible drawback is the amount of electricity they use; air compressors can be a huge drain on energy if used ​inefficiency... 


We get it, buying an air compressor is a big financial decision. And now we are suggesting that you need two air compressors, not just one. Ask yourself one question- Can your business still run if your air compressor goes down?


It’s no secret – air compressors are excellent sources of energy. Not only do they power essential manufacturing elements and applications, but the heat generated as a result of the compressed air processes can be used as a byproduct that offsets other energy costs. However, there’s another form of energy that is also a consequence of the air compression process – sound.


The emergency stop, "e-stop", is for true emergency situations only. When hitting the e-stop, all power is halted from the machine and the unload process isn't achieved. The emergency stop button is intended to help with possibly hazardous situations that are developing. Common conditions of having to use the e-stop is the misuse of the equipment in ways that weren’t intended, predictable failures not addressed or failing to consider all the foreseeable uses of the compressor.


We've put together a list of tips for working safely with air compressors in your environment! We recommend that you always read owners manual before running your compressor. The number one cause for repairs and personal injury is improper use. You've got to remember to use eye protection and hearing protection when operating your air compressor and try to avoid using air compressors in a wet area. 


Air Compressor Installation Tips Installing Your Reliable Air Compressor

So, you've just bought an efficient and reliable ALUP air compressor? Welcome to the world of compressed air. As your partners in compressed air, we will continue to assist you along your journey. We have provided air compressor installation tips to ensure you get the most out of your air compressor. 


Air dryers remove any condensation from the air compressed by your air compressor. Questions about them? Find answers to the most frequently asked questions here.


Selective soldering with nitrogen is an essential process in the production of printed circuit boards (PCBs). It is used for bonding components to PCBs that could otherwise be damaged if exposed to a lot of heat. Another area of application are mixed-technology circuit boards with layout constraints. 


Hydrogen is becoming increasingly important as a promising clean energy carrier – especially with a view to a more climate-friendly future. But have you ever wondered what hydrogen actually is and how it is produced? In this article, we look at the basics and technologies used to produce hydrogen and what makes hydrogen a special element.


Your passion is vinification, ours is air compressors. 

Compressed air accounts for a large amount of energy consumption in the wine production process, especially in the production of grapes. A big part of wine-making is a result of the work of equipment and is dependent on its efficiency. An air compressor should be located in well ventilated, shaded areas, out of direct sunlight. This includes the inlet for the compressed air system which should be located away from heat sources such as the compressed air outlet, refrigeration or air conditioning plant and equipment.


Cutting, shaping, drilling, and finishing, compressed air is critical for any machine shop. Shops rely heavily on the compressed air system to assist in a variety of operation processes. Commonly the parts produced are used in the machine industry, car industry or even the aircraft industry. A traditional workday in a machine shop requires the use of air compressors to generate an intermittent or continuous source of pressurized air. What machines commonly require compressed air in the shop?


Variable Speed Drive compressors  are a game-changer in the world of compressed air. These compressors automatically adjust their operating speeds to match the real-time demand for compressed air. It's an important feature, especially when it comes to energy savings. Surprisingly, the electricity consumed by a compressor can account for the largest portion of its total cost of ownership, not the initial purchase price. On average, VSD technology can reduce energy costs by 35% to 50%, which translates into significant saving


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Your tool is stalling, or is not working to its expected performance, and you find yourself asking ‘why is my angle grinder spinning too slowly?’, or ‘why has my pneumatic grinder stopped working?’, read on.


Lighting tower reminds night, but also refers to diesel engine. In turn, night reminds us of silence, which is not exactly what we associate with an engine... With urban centers becoming increasingly dense and legislation increasingly strict about noise pollution in construction sites, keeping decibels to acceptable levels has been the great challenge of the main construction equipment manufacturers.


In today’s world of increasing environmental awareness and the drive for sustainable practices, industries are actively seeking innovative solutions to reduce energy consumption and minimize their carbon footprint. If your business uses air compressors, focusing on energy recovery in air compressors is one area to pay attention too. 


Did you know that 70% of the total cost of compressor installation consists of energy costs?

There are many reasons why saving energy is important for your business as it helps you in many ways to make your business more efficient as well as providing you with many different forms of value. Ash Air's range of Alup products can help you become more energy efficient to help reduce energy bills, reduce your costs and comply with all environmental legislation.


Exactly what is compressed air? Where does it come from? What is it for? When we compress—or squeeze—air into a small space, we call it compressed air. When humans discovered the ability to compress air, civilisation made a huge leap forward. The reason? Compressed air opened the door to all kinds of new production methods. 


Compressed air system leaks are indeed a big source of energy waste. Leakage in piping systems have been shown to exhibit leaks of up to 25 percent of the total energy costs. Addressing leaks is one of the first maintenance steps a facility can take to reduce energy costs.


Think about efficiency for a minute. Every year with constant innovation, things are becoming even more efficient. Everything from electronics to industrial machinery are being developed to get more done faster while using less power.


The air surrounding us is a mixture of fry air and water vapor. The amount of water in the air depends on the temperature and volume of the gas. The higher the air temperature, the higher the air's ability to absorb more moisture. Find out about compressed air humidity here.


Investing in an on-site industrial gas generator is a great way to reduce your environmental footprint and your operating costs. Once you have taken this important step, there are some other things you can do to maximize your gas generation energy savings. Here are seven of them.


For many businesses, preserving energy and becoming more sustainable have become top priorities. That not only saves them money but also makes them more competitive in the future, when demand for “green” products and services will only increase. Not just because governments mandate greater sustainability but also because customers expect it.


While you relax and read this, do you see an electronic appliance around you? Wondering how could you relate to the current read? We got you! Compressed air is all around, in the electronic appliances you use right now.