Proportioning the Compressed Air Dryer
Trying to figure out which air dryer capacity is best for you? Here are some factors to consider. Read More…
Air compressors are used every day, by many industries around the world. They are often considered the heart of a business, in that most companies will rely on their performance and efficiency to run their operations, to get work done effectively and safely. In your day to day, you've probably seen air compressors in use - whether at a build site powering construction equipment or in a mechanics workshop inflating tyres.
You've probably even witnessed compressed air in action first hand without realising, like at an amusement park where the majority of the
rides use compressors to animate props, and propel you forward at the start of your ride. Overall, the pressure that is generated from
air compressors has a huge amount of uses in a vast variety of environments. This blog draws on our first in the series of how
compressed air is used, which can be found here.
The most popular compressor for personal use is the piston compressor, or reciprocating air compressor, which may be seen in workshops or at home. These compressors are often light weight, with strong wheels, making them easy to move around or to fit in to the boot of a car or truck. This type of air compressor can be powered by a petrol or gas engine or an electric motor and be either single staged, or a two stage model, which has a higher amount of air supply. If you are someone that has a workshop at home, you may be painting a car or air brushing, carpentry, building, adding tyres to bicycles, dusting, or fibre blowing, all powered by an air compressor.
Companies often rely on compressed air to run their operations efficiently. With the use of an air compressor, many smaller businesses will be able to provide quicker service with higher quality execution, whether it be a simply inflating a tyre or performing in a manufacturing factory or plant. Small to medium size businesses may use a reciprocating compressor to power pneumatic tools - you'll see this commonly in the construction, small engine, dental or automotive / mechanical industry, as tools powered by compressed air are more reliable than electricity powered tools which can short out or get too hot with ongoing use.
Compressed air is a necessity for industries that require a non-heating power source for safety purposes. The first air compressor was created in the early 1800's and the demand for compressed air systems has grown from focusing on better equipping the metal fabrication and mining industries, to now almost all industries - you can think of compressed air as the 4th utility after water, electric and gas. Here at Ash Air, we have a full range of air compressors to suit your industry and application needs.
In the farming/agriculture industry, air compressors provide a low cost of ownership and extended performance. Compressed air is often seen
in the agriculture industry as tools that aid in spraying crops, used to power dairy machines, control ventilation systems in
glasshouses and conveyor systems which move feed from silos.
Air compressors are widely used in the manufacturing industry for applications such as metal fabrication, automotive and other assembly
plants, plastics and refineries. You can expect to see compressed air operating machines and equipment on production lines, welding
equipment, driving screws, blowing plastic bottles, finishing metal, automated machinery, and packaging.
Oil-free compressors are especially sort after by the pharmaceutical industry. 100% pure, clean air which is dry is a top priority for this industry as it is very regulated. An air compressor system in this industry will most likely be moving product on conveyor belts, spraying coatings on products, and bottling and packaging products.
Food and beverage industries need contaminate-free and consistent compressed air to run their constant operations, which may be pelleting
and packing products, filling equipment for beverages, cooling and freezing products, and sealing packaging. Compressed air in this
industry gives the end users more control over air quality since its generated onsite.
Now that we know a bit more about how compressors are used in New Zealand industries and at home, you may have witnessed compressed air being used during a hobby, or activity, household chores, going to and from work, and other non-obvious ways. Such as:
Compressor systems can be designed to recover the heat produced from compression to be used elsewhere in a facility. This heat can be put to good use for a different application like space heating, heating process water, lubricants or other fluids used for production or can be delivered to the plant locker room to supply hot water for showers.
Some industries that are active in mining, oil rigging, tunneling, and many more use compressed air as power to mitigate the risk of fires and explosions. Certain hazardous environments see their only option for power to be in the form of compressed air. Oil and gas platforms, mines and tunneling equipment are examples of situations that pose a high risk of explosion and fire and compressed air is typically a cost effective means to eliminate this. Compressed air has been a solution to many industry challenges over the years. From its first use in allowing the mining industry to have a less hazardous environment to its efficiency-focused uses in manufacturing and construction industries, we are sure to see more applications in the future that use compressed air to make processes easier, cheaper or safer.
Here at Ash Air, we have been in business since 1979, and we have seen many changes in how compressed air is used, and the technologies in place. We have been quick thinking, progressive, and have strived over decades to provide our customers in their industries with solutions when they are faced with challenges. With our upskilled engineers, 24/7 breakdown support, we offer astounding performance, durability and reliability, supporting the longevity of your business.
You can view our range of compressors on our website, and contact us
Ash Air has been around in New Zealand since 1979, and we’ve grown into a nationwide company with international support and a
reputation for quality and reliability.We look after all things compressed air for your business!
Ash Air's range of Chicago Pneumatic, Alup, Pneumatech, and Quincy compressors are used extensively around the world in industries
ranging from oil and gas to food, automotive and farming, and we bring you these world class compressors here in the land of the long white
cloud.Our technicians are compressed air equipment experts and are dedicated to addressing customer needs. Supported by a 13 locations
nationwide, Ash Air offers one of the widest selections of compressed air equipment and parts available today in New Zealand.
With Ash Air compressors, you can count on reliability and high performance for even the most demanding applications. We focus our
efforts on the following:
Talk to the team today:
Proportioning the Compressed Air Dryer
Trying to figure out which air dryer capacity is best for you? Here are some factors to consider.
Read More…
Maintenance budget: 8 factors to consider
Just like any other equipment, a compressed air installation also requires the necessary maintenance work during its entire
lifespan. Even though maintenance costs are only about 5 to 10% of a machine's annual operating costs, failure to budget for
maintenance can have potentially disastrous consequences.
Read More…
The air dyer is one of the most ignored cooler in the system. A dirty condenser will cause water in the lines, or worse it will cause
complete dryer failure.
Read More…
Why Replace CO2 with Nitrogen in your Brewery
Using nitrogen is not about fully replacing CO2, but it can reduce their consumption of CO2 by close to 70%. Using nitrogen is about
sustainability. Creating your own nitrogen is easy and will reduce the use of a greenhouse gas, which is better for the environment. It will
also save you money as early as month one adding that savings to your bottom line.
Read More…
What do I need to know about ICONS?
ICONS: Intelligent Connectivity System: The insight into your compressed air system, wherever you are. Learn More about ICONS in this article here!
Read More…
A question that is occasionally asked by our customers to Ash Air is 'what is the cost of compressed air?'Â This article looks at the
product costs involved with compressed air, as well as minimising the energy cost of compressors and cost allocation. When looking at these
factors, we need to realise what causes dropped efficiency of your compressor, leading to increased costs of compressed air.
Read More…
How to avoid falling objects when working at heights
You may have great fall protection measures in place to keep employees safe when working at height, but what about their co-workers below?
Dropped tools and other falling objects are a major hazard – and one that isn’t always fully addressed.Â
Read More…
Providing a safe working environment for operators is essential, especially when using pneumatic tools and compressed air. If there is a
failure in the air network and the hose is not adequately clamped, the resulting whiplash could be devastating. Failure to follow best
practice can result in injuries, associated production downtime and decreased productivity.
Read More…
Why do I need a dryer for my compressor?
A common questions asked is why do I need an air dryer for my compressor? Typically, air compressors produce water, and although the
water can be drained, there can still be aerosol and vapour droplets that are present. This is because water cannoet be compressed. Water
can damage your compressor by corroding the valves, pipes and machinery controls, which will cost you time and money to resolve. In
the long run, the cost of a new compressor is a small price to pay compared to the loss of production that could potentially arise due
to water damage in your compressor.
What are some preventable causes of air compressor failure?
Air compressors can fail for an assortment of different reasons: Normal wear and tear, lifespan and age of the unit, poor maintenance, power surge, install issues are just a few the come to mind. Check out this blog to find out our top 7 tips to ensure your compressor is looked
after!
Read More…
Simple Ways to Reduce Your Compressed Air Costs?
Air compressors use considerable volumes of energy during a typical work cycle. When you add up all the expenses of operating a facility,
any savings can help you boost your bottom line.
Read More…
What Should You Know When Buying a Compressor for the First Time?
If you have never bought a rotary screw air compressor before; do the following. Add up the air consumption of all the equipment at your
shop. That will be the amount of air your desired compressor should provide.
Read More…
How to Know When Your Industrial Air Compressor Needs Servicing
Knowing the telltale signs of wear and tear, understanding your product’s specifications and usability guidelines, and knowing when it’s
prudent to call in repairs are skills that could save you a lot of time, effort, and money in the long term.
Read More…
One-stage vs Multi-stage Compressor
Find out the difference between a one-stage compressor and a multi-stage compressor.
Read More…
How do I winterise my air compressor?
That cold, rainy, and in some places icey New Zealand winter is upon us, and with the following air compressor tips, your air system will be
prepared with the preferred temperatures, despite the weather outside. Regardless of whether or not it actually snows or freezes up where
you live, most winterisation service recommendations are also basic, solid maintenance procedures that will help extend the life and
operational efficiencies of air compressors regardless of whether you live in Queenstown or Northland.
Read More…
How to find the better desiccant dryer
The right desiccant dryer with quality desiccant will improve dryer performance and lifetime and will reduce energy and service costs.
Read More…
How to Find the Best Air Compressor for Painting Cars
If you're wondering what an air compressor actually is, you've come to the right place. Simply, air compressors convert power in to air that
is pressurised which is then used to power air tools such as spray guns. Air compressors are used in a wide range of applications, so
naturally if you want one that will be designed for spray painting your vehicle, you want a compressor specifically made for spray guns!
This way your compressor will be able to provide the right amount of power to perform the job.
Read More…
How to Optimise Compressor Operating Costs
Compressed air plays a fundamental role in industrial activities. Depending on the type of application, the energy cost of producing
compressed air can be very high. Below are some tips to save on you compressor bill.
Read More…
Upgrading Your Compressor: When is the Right Time?
Air Compressors are essential tools in a variety of industrial settings. No matter what industry you are in having a reliable air compressor
can be a crucial part of getting the job done efficiently. However, like an investment, air compressors require upkeep and maintenance, and
eventually will need to be upgraded. But how do you know when it’s time to upgrade your air compressor? Here are some things you need to
consider.
Read More…
Choosing the right assist gas in laser cutting: nitrogen or oxygen
When it comes to laser cutting and other industrial processes, the choice of assist gas is crucial in achieving optimal results. Nitrogen
and oxygen are commonly utilized as assist gases, each with its own unique properties and applications. Understanding the characteristics of
both gases, will help you to make an informed decision to ensure precision, efficiency, and cost-effectiveness in your operations.
Read More…
Controlling your nitrogen purity made easy
On-site nitrogen generators have many benefits over bottled gas. One is that they allow you to select your nitrogen purity. Here is how.
Read More…
What are Mobile Compressors used for?
Mobile air compressors are portable, towable compressors particularly useful for applications that suit the construction and roading
industry! You'll often see a mobile compressor being used for sandblasting, irrigation blow-outs, and for quarrying tools such as pneumatic
block cutters and rock drills. Â
Read More…
Compressed air so portable it even reaches the moon.
Did you know that Chicago Pneumatic helped man land on the moon? Notice in this photo of the Apollo 11 landing what appear to be
"soccer balls" on top of the capsule. They were inflated through a compressor specially developed by Chicago Pneumatic for
NASA.
Read More…
Where Should I Install my Air Dryer?
Your company purchased an air dryer for your compressor, now where should you install it? One of the most common things we see in the
industry are air dryers being stored on top of the compressors. Seems like a wasted space not being used on top of the compressor, right?
Wrong.
Read More…
When using air compressors, there are many variables that are integral to the quality and effectiveness of your compressed air. When dryer
air is necessary, being able to constantly and accurately monitor dew points can be a critical factor to your operation.
Read More…
Why Does A Brewery Need Compressed Air?
Compressed air plays an integral role in breweries both large and small around the world. From start to finish, all details in the brewing
process are managed in fine detail and having the right air compressor is no exception.
Read More…
How is Nitrogen Used in the Coffee Industry?
We Kiwi's love our Coffee! Coffee, like all other food & beverage products, must go through a preservation process to keep the
beans fresh during storage and packaging before they reach the consumer. Coffee that is not properly stored after it is roasted will lose a
large amount of carbon dioxide, which lessens its' flavor and speeds up the staling process. One of the most common ways to preserve the
freshness of coffee is the use of nitrogen gas. Learn more here:
Read More…
How Can I Save on Energy Costs by Using a Screw Compressor?
Air compressors are helpful for an enormous range of applications such as air filling, packaging, tools, HVAC control, and more! One
possible drawback is the amount of electricity they use; air compressors can be a huge drain on energy if used ​inefficiency...
Read More…
Which material of pipes should I use for my Air Compressor System?
Air compressors create the energy used by pneumatic tools and processes throughout your compressed air system. The component that connects
everything together is the piping. It is very important to choose the right compressed air pipe to avoid pressure
loss, rust and other problems.
Read More…
Why Do I Need a Back-up Air Compressor?
We get it, buying an air compressor is a big financial decision. And now we are suggesting that you need two air compressors, not just one.
Ask yourself one question- Can your business still run if your air compressor goes down?
Read More…
Keep It Down – Air Compressor Noise Reduction
It’s no secret – air compressors are excellent sources of energy. Not only do they power essential manufacturing elements and applications, but the heat generated as a result of the compressed air processes can be used as a byproduct that offsets other energy costs. However,
there’s another form of energy that is also a consequence of the air compression process – sound.
Read More…
How can I maximise the performance of my compressor?
Maintenance is key to continuing the performance of your air compressor. Continue to read about maximising the performance and longevity of
your compressor and some air compressor maintenance tips!
Read More…
When to use E-Stop on an air Compressor?
The emergency stop, "e-stop", is for true emergency situations only. When hitting the e-stop, all power is halted from the machine
and the unload process isn't achieved. The emergency stop button is intended to help with possibly hazardous situations that are developing.
Common conditions of having to use the e-stop is the misuse of the equipment in ways that weren’t intended, predictable failures not
addressed or failing to consider all the foreseeable uses of the compressor.
Working Safely with Air Compressors
We've put together a list of tips for working safely with air compressors in your environment! We recommend that you always read owners
manual before running your compressor. The number one cause for repairs and personal injury is improper use. You've got to remember to use
eye protection and hearing protection when operating your air compressor and try to avoid using air compressors in a wet area.Â
Read More…
An efficient industrial oxygen generator for cost savings
It's generally cost-effective to invest in an on-site industrial oxygen generator. If using bottled or liquid oxygen, you can save 50-90%
per unit of O2.
Read More…
Air Compressor Installation Tips
Air Compressor Installation Tips
Installing Your Reliable Air Compressor
Do you have an idea for our #expertcorner? Let
us know!
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Who we are and how Ash Air can help your business!
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So, you've just bought an efficient and reliable ALUP air compressor? Welcome to the world of compressed air.
As your partners in compressed air, we will continue to assist you along your journey. We have provided air
compressor installation
tips to ensure you get the most out of your air compressor.Â
Read More…