Proportioning the Compressed Air Dryer
Trying to figure out which air dryer capacity is best for you? Here are some factors to consider. Read More…
Whether you work in hyperbaric oxygen therapy, biogas production, aquaculture, or ozone production, it's generally cost-effective to invest in an on-site industrial oxygen generator. If using bottled or liquid oxygen, you can save 50-90% per unit of O2 with the Pneumatech PPOG HE Generator.
You'll also eliminate expenses and emissions created by oxygen transport deliveries. Not to mention, with control of your supply, there's no longer a need to deal with logistics and coordinate vendors. These benefits typically outweigh the initial investment cost.
If you already use an air compressor, chances are you can simply add an oxygen generator to your setup. Alternatively, if investing in new equipment, you can receive an oxygen generator, air compressor, dryer, and piping in a compact package.
Read on below to learn more about industrial oxygen generator application(s), and how these machines work. We hope you find the following information useful in understanding their effectiveness and efficiency.
These machines are capable of producing oxygen with up to 95% purity levels. As stated above, they're ideal for hyperbaric oxygen therapy, biogas production, aquaculture, and ozone production.
With this, it's worth pointing out that bulk medical-grade oxygen levels typically need to be between 90 and 96% purity. Pneumatech's machines fall within this range.
Below you'll find more on how these machines work in such applications.
An increasingly popular medical treatment for various injuries and illnesses, this therapy involves breathing high-purity oxygen. This is
handled in a pressurized chamber with a mask. It elevates the oxygen content in the bloodstream and speeds up healing.
As a form of renewable energy, biogas takes waste from households and businesses. Biogas turns that into green fuel for generating gas, electricity, and heat.
Oxygen reacts with hydrogen sulfide found in the byproduct of biogas production. This makes it safe while protecting downstream equipment.
This involves the farming of aquatic organisms, including fish, crustaceans, and algae. Oxygen is important here, as it helps keep these
lifeforms alive and healthy.
Used in many water treatment processes, ozone is a highly reactive and oxidizing gas. It's found in drinking water applications, aquaculture, and food and pharmaceutical sectors.
It kills viruses and bacteria, removes chemicals, and improves water quality. Oxygen is the feed gas for ozone production. Since these
applications impact human life, clean oxygen is essential.
PSA oxygen generators use a zeolite sieve material due to its adsorbent qualities. This separates the 78% nitrogen and 21% oxygen found in
air supplied by an air compressor.
Since this process uses adsorption, two drums are required. One is used for separating nitrogen and oxygen, and the other is for
regenerating the adsorbent material.
There's typically also a storage tank for holding oxygen to serve peak production. Additionally, much like fixed speed vs. variable speed
drive (VSD) air compressors, there are oxygen generators to meet fluctuating demand.
For example, the Pneumatech PPOG High Efficiency (HE) model can reduce energy consumption by up to 70% by matching oxygen production to
demand. This works with an algorithm to ensure optimal performance.
Traditionally, PSA oxygen generators maintain a constant cycle, regardless of how much gas is needed. HE oxygen generators have a higher
investment cost but pay for themselves throughout their lifespan.
This model also benefits the environment. In some cases, you can invest in a 30% smaller HE model compared to a standard PSA generator.
While producing the amount of oxygen you need, you'll consume less electricity.
Regardless of which model you choose, you'll still save money with on-site production compared to ordering oxygen tanks through a supplier.
We hope this article helps you better understand the different industrial oxygen generator models available, and how these machines can benefit your application(s).
As always, if you have any additional questions don't hesitate to reach out. Our team is always available to answer any questions you may have.
article sourced from: pneuamatech.com/en-nz
On-site oxygen generation has many benefits for businesses that require a dependable O2 supply. As a leading air treatment and gas generation expert, Pneumatech offered by Ash Aie has the oxygen expertise, products and services to help you keep your costs down while improving operational excellence and reliability.
Ash Air has been around in New Zealand since 1979, and we’ve grown into a nationwide company with international support and a
reputation for quality and reliability.We look after all things compressed air for your business!
Ash Air's range of Chicago Pneumatic, ALUP, Pneumatech, and Atlas Copco products are used extensively around the world in
industries ranging from oil and gas to food, automotive and farming, and we bring you these world-class compressors here in the land of
the long white cloud.Our technicians are compressed air equipment experts and are dedicated to addressing customer needs. Supported with
nationwide coverage, Ash Air offers one of the widest selections of compressed air, vacuum pump, and industrial gas equipment and parts
available today in New Zealand.
With Ash Air, you can count on reliability and high performance for even the most demanding applications. We focus our efforts
on the following:
Talk to the team today:
Proportioning the Compressed Air Dryer
Trying to figure out which air dryer capacity is best for you? Here are some factors to consider.
Read More…
Maintenance budget: 8 factors to consider
Just like any other equipment, a compressed air installation also requires the necessary maintenance work during its entire
lifespan. Even though maintenance costs are only about 5 to 10% of a machine's annual operating costs, failure to budget for
maintenance can have potentially disastrous consequences.
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The air dyer is one of the most ignored cooler in the system. A dirty condenser will cause water in the lines, or worse it will cause
complete dryer failure.
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Why Replace CO2 with Nitrogen in your Brewery
Using nitrogen is not about fully replacing CO2, but it can reduce their consumption of CO2 by close to 70%. Using nitrogen is about
sustainability. Creating your own nitrogen is easy and will reduce the use of a greenhouse gas, which is better for the environment. It will
also save you money as early as month one adding that savings to your bottom line.
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What do I need to know about ICONS?
ICONS: Intelligent Connectivity System: The insight into your compressed air system, wherever you are. Learn More about ICONS in this article here!
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A question that is occasionally asked by our customers to Ash Air is 'what is the cost of compressed air?'Â This article looks at the
product costs involved with compressed air, as well as minimising the energy cost of compressors and cost allocation. When looking at these
factors, we need to realise what causes dropped efficiency of your compressor, leading to increased costs of compressed air.
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How to avoid falling objects when working at heights
You may have great fall protection measures in place to keep employees safe when working at height, but what about their co-workers below?
Dropped tools and other falling objects are a major hazard – and one that isn’t always fully addressed.Â
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Providing a safe working environment for operators is essential, especially when using pneumatic tools and compressed air. If there is a
failure in the air network and the hose is not adequately clamped, the resulting whiplash could be devastating. Failure to follow best
practice can result in injuries, associated production downtime and decreased productivity.
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Why do I need a dryer for my compressor?
A common questions asked is why do I need an air dryer for my compressor? Typically, air compressors produce water, and although the
water can be drained, there can still be aerosol and vapour droplets that are present. This is because water cannoet be compressed. Water
can damage your compressor by corroding the valves, pipes and machinery controls, which will cost you time and money to resolve. In
the long run, the cost of a new compressor is a small price to pay compared to the loss of production that could potentially arise due
to water damage in your compressor.
What are some preventable causes of air compressor failure?
Air compressors can fail for an assortment of different reasons: Normal wear and tear, lifespan and age of the unit, poor maintenance, power surge, install issues are just a few the come to mind. Check out this blog to find out our top 7 tips to ensure your compressor is looked
after!
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Simple Ways to Reduce Your Compressed Air Costs?
Air compressors use considerable volumes of energy during a typical work cycle. When you add up all the expenses of operating a facility,
any savings can help you boost your bottom line.
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What Should You Know When Buying a Compressor for the First Time?
If you have never bought a rotary screw air compressor before; do the following. Add up the air consumption of all the equipment at your
shop. That will be the amount of air your desired compressor should provide.
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How to Know When Your Industrial Air Compressor Needs Servicing
Knowing the telltale signs of wear and tear, understanding your product’s specifications and usability guidelines, and knowing when it’s
prudent to call in repairs are skills that could save you a lot of time, effort, and money in the long term.
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One-stage vs Multi-stage Compressor
Find out the difference between a one-stage compressor and a multi-stage compressor.
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How do I winterise my air compressor?
That cold, rainy, and in some places icey New Zealand winter is upon us, and with the following air compressor tips, your air system will be
prepared with the preferred temperatures, despite the weather outside. Regardless of whether or not it actually snows or freezes up where
you live, most winterisation service recommendations are also basic, solid maintenance procedures that will help extend the life and
operational efficiencies of air compressors regardless of whether you live in Queenstown or Northland.
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How to find the better desiccant dryer
The right desiccant dryer with quality desiccant will improve dryer performance and lifetime and will reduce energy and service costs.
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How to Find the Best Air Compressor for Painting Cars
If you're wondering what an air compressor actually is, you've come to the right place. Simply, air compressors convert power in to air that
is pressurised which is then used to power air tools such as spray guns. Air compressors are used in a wide range of applications, so
naturally if you want one that will be designed for spray painting your vehicle, you want a compressor specifically made for spray guns!
This way your compressor will be able to provide the right amount of power to perform the job.
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How to Optimise Compressor Operating Costs
Compressed air plays a fundamental role in industrial activities. Depending on the type of application, the energy cost of producing
compressed air can be very high. Below are some tips to save on you compressor bill.
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Upgrading Your Compressor: When is the Right Time?
Air Compressors are essential tools in a variety of industrial settings. No matter what industry you are in having a reliable air compressor
can be a crucial part of getting the job done efficiently. However, like an investment, air compressors require upkeep and maintenance, and
eventually will need to be upgraded. But how do you know when it’s time to upgrade your air compressor? Here are some things you need to
consider.
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Choosing the right assist gas in laser cutting: nitrogen or oxygen
When it comes to laser cutting and other industrial processes, the choice of assist gas is crucial in achieving optimal results. Nitrogen
and oxygen are commonly utilized as assist gases, each with its own unique properties and applications. Understanding the characteristics of
both gases, will help you to make an informed decision to ensure precision, efficiency, and cost-effectiveness in your operations.
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Controlling your nitrogen purity made easy
On-site nitrogen generators have many benefits over bottled gas. One is that they allow you to select your nitrogen purity. Here is how.
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What are Mobile Compressors used for?
Mobile air compressors are portable, towable compressors particularly useful for applications that suit the construction and roading
industry! You'll often see a mobile compressor being used for sandblasting, irrigation blow-outs, and for quarrying tools such as pneumatic
block cutters and rock drills. Â
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Compressed air so portable it even reaches the moon.
Did you know that Chicago Pneumatic helped man land on the moon? Notice in this photo of the Apollo 11 landing what appear to be
"soccer balls" on top of the capsule. They were inflated through a compressor specially developed by Chicago Pneumatic for
NASA.
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Where Should I Install my Air Dryer?
Your company purchased an air dryer for your compressor, now where should you install it? One of the most common things we see in the
industry are air dryers being stored on top of the compressors. Seems like a wasted space not being used on top of the compressor, right?
Wrong.
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When using air compressors, there are many variables that are integral to the quality and effectiveness of your compressed air. When dryer
air is necessary, being able to constantly and accurately monitor dew points can be a critical factor to your operation.
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Why Does A Brewery Need Compressed Air?
Compressed air plays an integral role in breweries both large and small around the world. From start to finish, all details in the brewing
process are managed in fine detail and having the right air compressor is no exception.
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How is Nitrogen Used in the Coffee Industry?
We Kiwi's love our Coffee! Coffee, like all other food & beverage products, must go through a preservation process to keep the
beans fresh during storage and packaging before they reach the consumer. Coffee that is not properly stored after it is roasted will lose a
large amount of carbon dioxide, which lessens its' flavor and speeds up the staling process. One of the most common ways to preserve the
freshness of coffee is the use of nitrogen gas. Learn more here:
Read More…
How Can I Save on Energy Costs by Using a Screw Compressor?
Air compressors are helpful for an enormous range of applications such as air filling, packaging, tools, HVAC control, and more! One
possible drawback is the amount of electricity they use; air compressors can be a huge drain on energy if used ​inefficiency...
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Which material of pipes should I use for my Air Compressor System?
Air compressors create the energy used by pneumatic tools and processes throughout your compressed air system. The component that connects
everything together is the piping. It is very important to choose the right compressed air pipe to avoid pressure
loss, rust and other problems.
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Why Do I Need a Back-up Air Compressor?
We get it, buying an air compressor is a big financial decision. And now we are suggesting that you need two air compressors, not just one.
Ask yourself one question- Can your business still run if your air compressor goes down?
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Keep It Down – Air Compressor Noise Reduction
It’s no secret – air compressors are excellent sources of energy. Not only do they power essential manufacturing elements and applications, but the heat generated as a result of the compressed air processes can be used as a byproduct that offsets other energy costs. However,
there’s another form of energy that is also a consequence of the air compression process – sound.
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How can I maximise the performance of my compressor?
Maintenance is key to continuing the performance of your air compressor. Continue to read about maximising the performance and longevity of
your compressor and some air compressor maintenance tips!
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When to use E-Stop on an air Compressor?
The emergency stop, "e-stop", is for true emergency situations only. When hitting the e-stop, all power is halted from the machine
and the unload process isn't achieved. The emergency stop button is intended to help with possibly hazardous situations that are developing.
Common conditions of having to use the e-stop is the misuse of the equipment in ways that weren’t intended, predictable failures not
addressed or failing to consider all the foreseeable uses of the compressor.
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us know!
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