Proportioning the Compressed Air Dryer
Trying to figure out which air dryer capacity is best for you? Here are some factors to consider. Read More…
If you're wondering what an air compressor actually is, you've come to the right place. Simply, air compressors convert power in to air that is pressurised which is then used to power air tools such as spray guns. Air compressors are used in a wide range of applications, so naturally if you want one that will be designed for spray painting your vehicle, you want a compressor specifically made for spray guns! This way your compressor will be able to provide the right amount of power to perform the job.
There are three main indicators to consider when choosing the right compressor to spray paint your vehicle 1) Air pressure 2) Tank or Receiver 3) CFM
Air pressure (PSI - pounds per square inch). Spray guns have a low PSI requirement and are high volume and low pressure. If you have a low volume low pressure spray gun, you might need to look at a compressor with a low PSI output. The difference between the two two types of spray guns is due to their CFM requirements, which we will cover shortly.
Tank/Receiver - your compressor has to be of a suitable size to continuously run when you're spray painting. You'll want a compressor that's 100 litres plus to maximise your efficiency.
CFM (cubic feet per minute) is super important to factor in when spray painting as it measures how much air can be delivered at a particular pressure. Because of the continuous nature of painting, spray guns need a cfm rating that's higher than other air tools.
To avoid chances of contaminants in compressed air while spray painting, you want to consider whether or not you need an oil-lubricated or oil-free compressor? If you can't have any oil in your process, you'd want to consider an oil-free compressor for sure. Otherwise, if a little amount of oil is okay, the a oil-lubricated air compressor would do the job.
Air dryers are also another option to consider for your air compressor, which will work to minimise moisture in the air and allow a smoother
finish for your vehicle. Dry air is a great factor to look at as all air compressors create condensate to some degree. Smaller body
shops may not use filtration, while med-large/professional workshops will most likely use a desiccant style dryer, or a point-of-use
filter at the painting booth, accompanied by in-line filters. FRL's which are filter, regulator, and lubricators are used to maintain
and help keep air tools nice and oiled.
The task of keeping air dry can require filtration to be looked at closely, and you'll often see businesses that have installed a compressed air dryer in the form of membrane, desiccant or refrigerated and to cut-down on short-term filter media change-outs by using coalescing, particulate and carbon filtration for the entire system to minimize cost.
You'll need to make sure that your compressor is installed on even, flat flooring and that is adhere's to the guidelines for spacing above and around to ensure maintenance access and air flow. Keep your compressor in a clean and dry environment if possible, as this will affect the lifetime of the filter, and therefore affect the compressor's output quality.
We recommend a number of air compressors that could be suitable for your spray painting needs:
Piston compressors - a heavier duty air compressor that is durable and used commonly for this application
Rotary screw compressors - are built to run continuously and provide full rated CFM continuously.
https://www.ashair.co.nz/industry/automotive
Air treatment - you might want to consider using two-stage filtration to remove liquids and remove oil vapour.
https://www.ashair.co.nz/air-compressors/refrigeration-dryers-filters
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Ash Air has been around in New Zealand since 1979, and weβve grown into a nationwide company with international support and a reputation for quality and reliability.We look after all things compressed air for your business!
Ash Air's range of Chicago Pneumatic, Alup, Pneumatech, and Quincy compressors are used extensively around the world in industries ranging from oil and gas to food, automotive and farming, and we bring you these world class compressors here in the land of the long white cloud.Our technicians are compressed air equipment experts and are dedicated to addressing customer needs. Supported by a 13 locations nationwide, Ash Air offers one of the widest selections of compressed air equipment and parts available today in New Zealand.
With Ash Air compressors, you can count on reliability and high performance for even the most demanding applications. We focus our efforts on the following:
Proportioning the Compressed Air Dryer
Trying to figure out which air dryer capacity is best for you? Here are some factors to consider. Read More…
Maintenance budget: 8 factors to consider
Just like any other equipment, a compressed air installation also requires the necessary maintenance work during its entire lifespan. Even though maintenance costs are only about 5 to 10% of a machine's annual operating costs, failure to budget for maintenance can have potentially disastrous consequences. Read More…
The air dyer is one of the most ignored cooler in the system. A dirty condenser will cause water in the lines, or worse it will cause complete dryer failure. Read More…
Why Replace CO2 with Nitrogen in your Brewery
Using nitrogen is not about fully replacing CO2, but it can reduce their consumption of CO2 by close to 70%. Using nitrogen is about sustainability. Creating your own nitrogen is easy and will reduce the use of a greenhouse gas, which is better for the environment. It will also save you money as early as month one adding that savings to your bottom line. Read More…
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A question that is occasionally asked by our customers to Ash Air is 'what is the cost of compressed air?'Β This article looks at the product costs involved with compressed air, as well as minimising the energy cost of compressors and cost allocation. When looking at these factors, we need to realise what causes dropped efficiency of your compressor, leading to increased costs of compressed air. Read More…
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Providing a safe working environment for operators is essential, especially when using pneumatic tools and compressed air. If there is a failure in the air network and the hose is not adequately clamped, the resulting whiplash could be devastating. Failure to follow best practice can result in injuries, associated production downtime and decreased productivity. Read More…
Why do I need a dryer for my compressor?
A common questions asked is why do I need an air dryer for my compressor? Typically, air compressors produce water, and although the
water can be drained, there can still be aerosol and vapour droplets that are present. This is because water cannoet be compressed. Water
can damage your compressor by corroding the valves, pipes and machinery controls, which will cost you time and money to resolve. In
the long run, the cost of a new compressor is a small price to pay compared to the loss of production that could potentially arise due
to water damage in your compressor.
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What are some preventable causes of air compressor failure?
Air compressors can fail for an assortment of different reasons: Normal wear and tear, lifespan and age of the unit, poor maintenance, power surge, install issues are just a few the come to mind. Check out this blog to find out our top 7 tips to ensure your compressor is looked after! Read More…
Simple Ways to Reduce Your Compressed Air Costs?
Air compressors use considerable volumes of energy during a typical work cycle. When you add up all the expenses of operating a facility, any savings can help you boost your bottom line. Read More…
What Should You Know When Buying a Compressor for the First Time?
If you have never bought a rotary screw air compressor before; do the following. Add up the air consumption of all the equipment at your shop. That will be the amount of air your desired compressor should provide. Read More…
How to Know When Your Industrial Air Compressor Needs Servicing
Knowing the telltale signs of wear and tear, understanding your productβs specifications and usability guidelines, and knowing when itβs prudent to call in repairs are skills that could save you a lot of time, effort, and money in the long term. Read More…
One-stage vs Multi-stage Compressor
Find out the difference between a one-stage compressor and a multi-stage compressor. Read More…
How do I winterise my air compressor?
That cold, rainy, and in some places icey New Zealand winter is upon us, and with the following air compressor tips, your air system will be prepared with the preferred temperatures, despite the weather outside. Regardless of whether or not it actually snows or freezes up where you live, most winterisation service recommendations are also basic, solid maintenance procedures that will help extend the life and operational efficiencies of air compressors regardless of whether you live in Queenstown or Northland. Read More…
How to find the better desiccant dryer
The right desiccant dryer with quality desiccant will improve dryer performance and lifetime and will reduce energy and service costs. Read More…
How to Find the Best Air Compressor for Painting Cars
If you're wondering what an air compressor actually is, you've come to the right place. Simply, air compressors convert power in to air that is pressurised which is then used to power air tools such as spray guns. Air compressors are used in a wide range of applications, so naturally if you want one that will be designed for spray painting your vehicle, you want a compressor specifically made for spray guns! This way your compressor will be able to provide the right amount of power to perform the job. Read More…
How to Optimise Compressor Operating Costs
Compressed air plays a fundamental role in industrial activities. Depending on the type of application, the energy cost of producing compressed air can be very high. Below are some tips to save on you compressor bill. Read More…
Upgrading Your Compressor: When is the Right Time?
Air Compressors are essential tools in a variety of industrial settings. No matter what industry you are in having a reliable air compressor can be a crucial part of getting the job done efficiently. However, like an investment, air compressors require upkeep and maintenance, and eventually will need to be upgraded. But how do you know when itβs time to upgrade your air compressor? Here are some things you need to consider. Read More…
Choosing the right assist gas in laser cutting: nitrogen or oxygen
When it comes to laser cutting and other industrial processes, the choice of assist gas is crucial in achieving optimal results. Nitrogen and oxygen are commonly utilized as assist gases, each with its own unique properties and applications. Understanding the characteristics of both gases, will help you to make an informed decision to ensure precision, efficiency, and cost-effectiveness in your operations. Read More…
Controlling your nitrogen purity made easy
On-site nitrogen generators have many benefits over bottled gas. One is that they allow you to select your nitrogen purity. Here is how. Read More…